Product
Specification
Connector, Z-PACK*, 2 mm FB, Signal and Power
1.
1.1.
SCOPE
Content
108-1441
11Mar11 Rev C
This specification covers performance, tests and quality requirements for the Z-PACK* 2mm FB
connector system. This connector system is a backplane bus system which interconnects printed circuit
boards using pin and receptacle connectors. Connectors employ a four row 2mm centerline
configuration. Being through hole devices, pin and receptacle contacts have either solder or press fit
leads.
1.2.
Qualification
When tests are performed on the subject product line, procedures specified in 109 Series Test
Specifications shall be used. All inspections shall be performed using the applicable inspection plan and
product drawing.
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless
otherwise specified, the latest edition of the document applies. In the event of conflict between
requirements of this specification and the product drawing, the product drawing shall take precedence.
In the event of conflict between requirements of this specification and referenced documents, this
specification shall take precedence.
2.1.
TE Connectivity (TE) Documents
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!
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3.
3.1.
109-1: General Requirements for Test Specifications
109 Series: Test Specifications as indicated in Figure 1
501-334: Qualification Test Report
REQUIREMENTS
Design and Construction
Product shall be of design, construction and physical dimensions specified on the applicable product
drawing.
3.2.
Materials
!
Contact:
•
Signal/power pin: Phosphor bronze, gold over palladium nickel over nickel plating
•
Signal receptacle: Copper nickel zinc, gold over palladium nickel over nickel plating
•
Power receptacle: Beryllium copper, gold over palladium nickel over nickel plating
Housing: High temperature thermoplastic, liquid crystal polymer
!
©2011 Tyco Electronics Corporation, | Indicates change
a TE Connectivity Ltd. Company
*Trademark
All Rights Reserved
TE logo is a trademark.
For latest revision, visit our website at www.te.com/documents.
For Regional Customer Service, visit our website at www.te.com
Other products, logos, and company names might be trademarks of their respective owners.
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LOC B
108-1441
3.3.
Ratings
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!
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Voltage: 30 volts alternating current
Current:
•
Power: 3 amperes per contact
•
Signal: See Figure 5 for applicable current carrying capability
Temperature: -55 to 125°
C
Maximum Initial Contact Resistance: See Figure 1
Maximum Initial Contact Resistance (m )
Signal
25
35
40
45
Figure 1
3.4.
Performance and Test Description
Product is designed to meet electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions per Test Specification 109-1.
3.5.
Test Requirements and Procedures Summary
Test Description
Examination of product.
Requirement
Meets requirements of product
drawing.
ELECTRICAL
Termination resistance.
See Figure 1
∆R
10 milliohms maximum.
TE 109-6-6.
Subject mated contacts assembled
in housing to 20 mv maximum
open circuit at 100 ma maximum.
See Figure 4.
TE Spec 109-28-4.
Test between adjacent contacts of
mated samples.
TE Spec 109-29-1.
Test between adjacent contacts of
mated samples. Test a minimum of
5 contacts per sample.
Procedure
Visual, dimensional and functional
per applicable quality inspection
plan.
Power
10
10
10
10
Row
A
B
C
D
Insulation resistance.
5000 megohms minimum initial.
100 megohms minimum final.
1000 vac.
Dielectric withstanding voltage.
Temperature rise vs current.
30° maximum temperatur e rise at TE Spec 109-45-1.
C
specified current. Signal contacts
Measure temperature rise vs
only.
current.
See Figure 5.
Figure 2 (continued)
Rev C
2 of 8
108-1441
Test Description
Requirement
MECHANICAL
Vibration, sinusoidal.
No discontinuities of 1
microsecond or longer duration.
See Note.
TE Spec 109-21-4.
Subject mated samples to
frequency range of 10-2000-10 Hz
and amplitude of 0.06 inch or 20
G’s. 12 cycles.
See Figure 6.
Procedure
Physical shock.
No discontinuities of 1 microsecond TE Spec 109-26-1.
or longer duration.
Subject mated samples to 50 G's
See Note.
half-sine shock pulses of 11
milliseconds duration. 3 shocks in
each direction applied along 3
mutually perpendicular planes, 18
total shocks.
See Figure 6.
See Note.
TE Spec 109-27.
Mate and unmate samples for 250
cycles (100 cycles for right angle
headers) at maximum rate of 100
cycles per hour with 30 second rest
in unmated condition.
TE Spec 109-42, Condition A.
Measure force necessary to mate
samples at maximum rate of .5
inch per minute.
Durability.
Mating force.
Signal modules:
0.70 Newtons maximum per
contact.
Power modules:
2.40 Newtons maximum per
contact.
Signal modules:
0.12 Newton minimum per contact.
Power modules:
0.30 Newton minimum per contact.
ENVIRONMENTAL
Unmating force.
TE Spec 109-42, Condition A.
Measure force necessary to
unmate samples at maximum rate
of .5 inch per minute.
Thermal shock.
See Note.
TE Spec 109-22.
Subject unmated samples to 5
cycles between -55 and 125°
C.
TE Spec 109-23-3, Condition B.
Subject unmated samples to 10
cycles between 25 and 65° at
C
95% RH.
Humidity-temperature cycling.
See Note.
Figure 2 (continued)
Rev C
3 of 8
108-1441
Test Description
Temperature life.
See Note.
Requirement
Procedure
TE Spec 109-43.
Subject mated samples in Test
Group 2 to temperature life at 70°
C
for 1000 hours with electrical load
of 1 ampere for signal modules and
1.5 amperes for power modules.
TE Spec 109-43.
Subject mated samples in Test
Group 5 to temperature life at
105° for 500 hours.
C
Mixed flowing gas.
See Note.
TE Spec 109-85-2.
Subject mated samples to
environmental class II for 14 days.
NOTE
Shall meet visual requirements, show no physical damage and shall meet requirements of
additional tests as specified in Test Sequence in Figure 3.
Figure 2 (end)
Rev C
4 of 8
108-1441
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
Examination of product
Termination resistance
Insulation resistance
Dielectric withstanding voltage
Temperature rise vs current
Vibration
Physical shock
Durability
Mating force
Unmating force
Thermal shock
Humidity-temperature cycling
Temperature life
Mixed flowing gas
NOTE
(a)
(b)
(c)
3(f)(h)
3(e)(m)
5
6
4
2
8
4
5
5(I)
4(d)
1
1,9
3,7
2
1,5
2,4
3
Test Sequence (b)
1,5
2,4
2,6
3,7
3,8
6(c)
1,8
1,9
2,7
4
5(g)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Discontinuities shall not be measured. Energize at 18° level for 100% loadings per Test
C
Specification 109-151.
(d) Precondition samples with 10 cycles durability.
(e) Precondition samples with 25 cycles durability.
(f) Precondition samples with 250 cycles durability.
(g) Signal connectors only.
(h) 70° for 1000 hours, see Figure 2.
C
(I) 105° for 500 hours, see Figure 2.
C
(m) Precondition samples with 5 cycles of durability (right angle headers only).
Figure 3
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample Selection
1.
Signal connectors.
Signal connector housings and contacts shall be prepared in accordance with applicable
Instruction Sheets and shall be selected at random from current production. All test groups
shall consist of 5 connectors each of the largest available size. All tests requiring individual
contact measurements shall be conducted on 30 contacts randomly selected over the 5
connectors. Test groups 1, 2 and 3 shall be mounted on printed circuit boards designed to
accommodate vibration and physical shock fixturing providing a series circuit for all contacts
with access to measure termination resistance.
Rev C
5 of 8
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