SOLARLOK
Connectivity Systems for PV Manufacturers
Building a greener tomorrow
TE Connectivity is committed to bringing the promise of
renewable energy to the world. The SOLARLOK product offering
provides a simple and reliable interconnection of solar systems.
TE has worked with leaders in the solar industry to lower costs,
increase reliability, and devise new and innovative ways to
create and apply solar products.
Early involvement pays
off in competition advantage
With approximately 7,000 engineers and 11 global design centers,
plus manufacturing facilities in approximately 25 countries, we put
a premium on innovation when it comes to helping companies solve
tough design problems. Talking to us early on in your design cycle
will give you the full benefit of our expertise.
In short, we can help you achieve a sustainable competitive
advantage. Whether it’s showing you the best existing products,
offering a value added solution or designing a new product,
our commitment to advanced engineering and world-class
manufacturing delivers innovation that can advance any solar
project. Our Electronic Components segment is a world leader
We can help you:
Shorten the design cycle
Reduce costs
Increase reliability
Design for manufacturability
in passive electronic components, including connectors and
interconnect systems, relays, switches, circuit protection devices,
touchscreens, sensors, and wire and cable. TE’s ability to serve
your present and future requirements is realized through the
synergies of a strong R&D program and our expertise in materials
science, product design and process engineering, all supported by
our network of 5000-plus knowledgeable, sales representatives
and customer service personnel.
TE Global Design Centers
1
: Harrisburg, PA : USA
2
: Greensboro/Winston-Salem, NC : USA
3
: Menlo Park, CA : USA
4
: Wilsonville, OR : USA
5
: Eatontown, NJ : USA
6
: Kawasaki, Japan
7
: Bensheim, Germany
8
: Shanghai, China
9
: Kessel-Lo, Belgium
10
: s’Hertogenbosch, Netherlands
11
: Kyungsan, Korea
Solar Manufacturing Facilities
A
: Trutnov, Czech Republic
B
: Greensboro, NC : USA
C
: Empalme, Mexico
D
: Hermosilla, Mexico
E
: DongGuann, China
F
: Shanghai, China
G
: QingDao, China
SOLARLOK Connectivity Systems for PV Manufacturers
Mechanical, Environmental and Electrical Testing Capabilities
Force-deflection curves are generated to verify that
spring contact properties meet design criteria.
Contact resistance and temperature rise are measured
and recorded automatically. These parameters help to
establish/verify current carrying capacity, and de-rating
curves. Test samples are isolated to minimize the
influence of external variables such as air movement.
Components/assemblies are exposed to cold, heat,
moisture, and temperature change. Thermal shock
is accomplished with the 2-chamber method.
Environmental chambers operate from -70°C to +180°C
enabling simulation of real-world conditions.
Slow-motion bending and vibration testing simulates
line movements in the wire, stressing the crimped
termination. Industrial atmospheres are generated
with a gas mixture of SO2, H2S, NO2 and Cl2.
3D X-ray computer tomography provides high
resolution three-dimensional non-destructive
analysis capability.
2
te.com/solar
Catalog 3-1773458-7 | Issue Date 04/2011
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
SOLARLOK Connectivity Systems for PV Manufacturers
Manufacturing Capabilities
TE manufactures the
SOLARLOK product
line on state of the
art manufacturing
equipment.
The Trutnov, Czech Republic facility offers a repeatable manufacturing process which
produces a 100% automatically inspected and electrically tested junction box. For quality
control purposes, each junction jox is “laser etched” with a unique serial number.
Our electrical test equipment has four independent heads to automatically test each
connection rail and diode in the popular four rail junction box. Assembly equipment
automatically verifies the production of the cable assemblies and attachment to the junction
box. The true position of the contact in the mating coupler housing and proper torque of
the screw nut are some of the critical process checks made to each unit. A vision system
is incorporated into the junction box assembly equipment. Polarization and molded
features are inspected by the same vision system to contribute to the production of
a quality product and a repeatable manufacturing process.
The SOLARLOK product is currently manufactured in Europe, Asia and the USA.
TE Manufacturing Facility in Trutnov, Czech Republic
te.com/solar
Catalog 3-1773458-7 | Issue Date 04/2011
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
3
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