Industrial DC/DC CONVERTER
MGDI-04 Wide Input : 4W POWER
Industrial
Grade
3:1 & 4:1 Wide Input
Single, Bi & Triple Outputs
Metallic Case - 1.500 VDC Isolation
Plastic Case - 3.000 VDC Isolation
• Low profile : 0,33’’ (8.5mm)
• Wide input range and high transient compliance
• Nominal power of 04 W without derating
• Wide temperature range : -40°C/+95°C
• Soft start
• Permanent short circuit protection
• No optocoupler for high reliability
• RoHS process
The MGDI-04 wide input series is a full family of
DC/DC power modules designed for use in
distributed power architecture where variable
input voltage and transient are prevalent making
them ideal particularly for transportation,
railways or high-end industrial applications. These
modules use a high frequency fixed swiching
technic at 480 KHz providing excellent reliability,
low noise characteristics, high power density and
low profile package. Standard models are
available with wide input voltage range of 9-36,
16-40 and 36-140 volts, with high transient levels.
The series include single, bi and triple output
voltage choices of 3,3, 5, 12, 15, +/-5, +/-12 or
+/-15 volts.
No external heatsink is required for the MGDI-
04 series to supply 4W output power over the
case temperature range of -40°C up to 95°C.
The MGDI-04 series is designed in conformity
with safety standards EN60950 and UL1950.
All the modules are designed with LC network
filters to minimize reflected input current ripple
and output voltage ripple according to EN55022
and FCC Part 15J standard.
The modules include a soft-start, a permanent
short circuit protection and an output overvoltage
protection to ensure efficient module protections.
The soft-start allows current limitation and
eliminates inrush current during start-up. The
short circuit protection completely protects the
modules against short-circuits of any duration
by a shut-down and restores to normal when
the overload is removed.
The design has been carried out with surface
mount components and is manufactured in a
fully automated process to guarantee high
quality. Each module is tested with a GAIA
Converter automated test equipment.
1-General
5
2-Product Selection
Single output model
Bi output model
Triple output model
: MGDSI - 04 -
: MGDBI - 04 -
: MGDTI - 04 -
input
input
input
output
output
output
/
/
/
option
option
option
Input Voltage Range
Permanent
H :
9-36 VDC
J : 16-40 VDC*
Q : 36-140 VDC**
* for 45 Vdc consult
** for 154 Vdc consult
Output
B : 3.3 VDC
C : 5 VDC or +/-5VDC
E : 12 VDC or +/-12VDC
F : 15 VDC or +/-15VDC
CF : 5 VDC and +/-15 VDC
Transient
40 VDC/100 ms
45 VDC/100 ms
175 VDC/100 ms
factory
factory
Options :
/Y : option for 3.000 VDC isolation
/M : option for On/Off function
REDEFINING THE SOURCE OF POWER
©
Gaia Converter FC97-005.01/10 Revision M
For locations, phone, fax, E-Mail see back cover
MGDI-04 Wide Input Series
3- Electrical Specifications
Data are valid at +25°C, unless otherwise specified.
Parameter
Input
Nominal input voltage
Permanent input
voltage range (Ui)
Extended permanent
input voltage range
Transient input voltage
Start up input voltage
Start up time
Reflected ripple current
Input current in short
circuit mode (Average)
No load input current
Output
Output voltage
Full temperature range
Ui min. to max.
75% load
Ambient temperature : +25°c
Ui nominal, 75% load
Full temperature range
Ui min. to max.
Full temperature range
Ui min. to max.
Nominal
Nominal
Nominal
Nominal
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Typical
Maximum
Maximum
VDC
VDC
VDC
VDC
%
W
mA
mA
mA
mA
mVpp
mVpp
mVpp
%
%
%
µF
µF
3,3
5
12
15
+/- 2
4
1.000
800
330
260
50
100
150
+/- 0,5
+/- 2
80
1.000
47
3,3
5
12
15
+/- 2
4
1.000
800
330
260
50
100
150
+/- 0,5
+/- 2
81
1.000
47
Conditions
Limit or
typical
Nominal
Min. - Max.
Min. - Max.
Maximum
Maximum
Minimum
Maximum
Maximum
Maximum
Maximum
Units
Industrial
Grade
Single Output MGDSI-04
04 - H
20
9-36
9-36
40/0,1
/
8,5
200
50
30
30
04 - J
24
16-40
16-45
45/0,1
/
15,5
200
30
30
30
04 - Q
72
36-140
36-154
175/0,1
165/1
33
30
30
20
10
Full temperature range
Full temperature range
Full temperature range
(Consult factory)
Full load
Full load
Ui nominal
Nominal output
Full load : resistive
Ui nominal, full load at
switching freq. BW = 20MHz
Ui nominal
Short-circuit
Ui nominal
No load
VDC
VDC
VDC
VDC/S
VDC/S
VDC
ms
mApp
mA
mA
3,3
5
12
15
+/- 2
4
1.000
800
330
260
50
100
150
+/- 0,5
+/- 2***
83
1.000
47
Set Point accuracy
Output power
Output current
3,3V output
5V output
12V output
15V output
Ripple output voltage *
3,3V and 5V output
12V output
15V output
Line regulation
Load regulation **
Efficiency
Maximum admissible
Capacity load
3,3V and 5V output
12V and 15V output
5
Ui nominal
Full load
BW = 20MHz
Ui min. to max.
Full load
Ui nominal
25% to full load
Ui nominal
Full load
Ui nominal
Full load
Per output
Note * : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered. This
noise can be reduced by adding an external capacitor (typically 10nF/rated voltage depending on isolation requirement) connected between the pin Gin and the pin Gout
of the converter. This capacitor should be layed-out as close as possible from the converter.
Note ** : For load regulation characteristics from 0% to full load, please contact factory.
Note ***: The MGDSI-04-Q-B module output voltage is ranging from 3.25Vdc at full load to 3.55 Vdc at quarter load..
©
3
Gaia Converter FC97-005.01/10 Revision M
For locations, phone, fax, E-Mail see back cover
MGDI-04 Wide Input Series
3- Electrical Specifications (continued)
Data are valid at +25°C, unless otherwise specified.
Parameter
Input
Nominal input voltage
Permanent input
voltage range (Ui)
Extended permanent input
voltage range
Transient input voltage
Start up input voltage
Start up time
Reflected ripple current
Input current in short
circuit mode (Average)
No load input current
Output
Output voltage
Set Point accuracy
Output power
Output current
+/- 5V output
+/- 12V output
+/- 15V output
Ripple output voltage *
5V output
12V output
15V output
Line regulation
Load regulation **
Cross load output
regulation
Efficiency
Maximum admissible
Capacity load
5V output
12V and 15V output
Full temperature range
Ui min. to max.
75% load
Ambient temperature : +25°c
Ui nominal, 75% load
Full temperature range
Ui min. to max.
Full temperature range
Ui min. to max.
Ui nominal
Full load
BW = 20MHz
Ui min. to max.
Full load
Ui nominal
25% to full load
Ui nominal
+ Vout nominal load
- Vout from 25% to full load
Ui nominal
Full load
Ui nominal
Full load
Per output
Nominal
Nominal
Nominal
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Typical
Maximum
Maximum
VDC
VDC
VDC
%
W
mA
mA
mA
mVpp
mVpp
mVpp
%
%
%
%
µF
µF
+/- 5
+/- 12
+/- 15
+/- 2
+/- 2
+/- 400
+/- 165
+/- 130
50
100
150
+/- 0,5
+/- 2
+/- 0,5
80
470
22
+/- 5
+/- 12
+/- 15
+/- 2
+/- 2
+/- 400
+/- 165
+/- 130
50
100
150
+/- 0,5
+/- 2
+/- 0,5
81
470
22
Conditions
Limit or
typical
Nominal
Min. - Max.
Min. - Max.
Maximum
Maximum
Minimum
Maximum
Maximum
Maximum
Maximum
Units
Industrial
Grade
Bi Output MGDBI-04
04 - H
20
9-36
9-36
40/0,1
/
8,5
200
50
30
30
04 - J
24
16-40
16-45
45/0,1
/
15,5
200
30
30
30
04 - Q
72
36-140
36-154
175/0,1
165/1
33
30
30
20
10
Full temperature range
Full temperature range
Full temperature range
(Consult factory)
Full load
Full load
Ui nominal
Nominal output
Full load : resistive
Ui nominal, full load at
switching freq. BW = 20MHz
Ui nominal
Short-circuit
Ui nominal
No load
VDC
VDC
VDC
VDC/S
VDC/S
VDC
ms
mApp
mA
mA
+/- 5
+/- 12
+/- 15
+/- 2
+/- 2
+/- 400
+/- 165
+/- 130
50
100
150
+/- 0,5
+/- 2
+/- 0,5
83
470
22
5
Note * : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered. This
noise can be reduced by adding an external capacitor (typically 10nF/rated voltage depending on isolation requirement) connected between the pin Gin and the pin Gout
of the converter. This capacitor should be layed-out as close as possible from the converter.
Note ** : For load regulation characteristics from 0% to full load, please contact factory.
©
4
Gaia Converter FC97-005.01/10 Revision M
For locations, phone, fax, E-Mail see back cover
MGDI-04 Wide Input Series
3- Electrical Specifications (continued)
Data are valid at +25°C, unless otherwise specified.
Parameter
Input
Nominal input voltage
Permanent input
voltage range (Ui)
Extended permanent input
voltage range
Transient input voltage
Start up input voltage
Start up time
Reflected ripple current
Input current in short circuit
mode (Average)
No load input current
Output
Output voltage
Set Point accuracy
Output power
Output current
5V & +/- 15V output
Ripple output voltage *
5V output
15V output
Line regulation
Load regulation **
Cross load output regulation
Efficiency
Maximum admissible
Capacity load
5V output
15V output
Full temperature range
Ui min. to max.
75% load
Ambient temperature : +25°c
Ui nominal, 75% load
Full temperature range
Ui min. to max.
Full temperature range
Ui min. to max.
Ui nominal
Full load
BW = 20MHz
Ui min. to max.
Full load
Ui nominal
25% to full load
Ui nominal
+ Vout nominal load
- Vout from 25% to full load
Ui nominal
Full load
Ui nominal
Full load
Per output
Nominal
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
Typical
Maximum
Maximum
VDC
%
W
mA
mVpp
mVpp
%
%
%
%
µF
µF
Conditions
Limit or
typical
Nominal
Min. - Max.
Min. - Max.
Maximum
Maximum
Minimum
Maximum
Maximum
Maximum
Maximum
Units
Industrial
Grade
Triple Output
MGDTI-04- J
24
16-40
16-45
45/0,1
/
15,5
200
30
30
30
Full temperature range
Full temperature range
Full temperature range
(Consult factory)
Full load
Full load
Ui nominal
Nominal output
Full load : resistive
Ui nominal, full load at switching
freq. BW = 20MHz
Ui nominal
Short-circuit
Ui nominal
No load
VDC
VDC
VDC
VDC/S
VDC/S
VDC
ms
mApp
mA
mA
5 & +/- 15
+/- 2
2 & +/- 1
500 & +/- 50
50
150
+/- 0,5
+/- 2
+/- 0,5
80
220
47
5
Note * : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered. This
noise can be reduced by adding an external capacitor (typically 10nF/rated voltage depending on isolation requirement) connected between the pin Gin and the pin Gout
of the converter. This capacitor should be layed-out as close as possible from the converter.
Note ** : For load regulation characteristics from 0% to full load, please contact factory.
©
5
Gaia Converter FC97-005.01/10 Revision M
For locations, phone, fax, E-Mail see back cover