SOLISTRAND, Budget and DIAMOND GRIP
Uninsulated Terminals and Splices
Catalog 65505
Revised 9-00
Product Facts
s
s
s
s
SOLISTRAND
Terminals and Splices
Utilize a brazed seam
Applied with “W” crimp
tooling
Available in wire sizes
26 AWG – 600 MCM
[0.1–304 mm
2
]
For terminating solid
& stranded wires
U.L. Listed
CSA Certified
Military Approved
Budget
Terminals and Splices
Utilize a butted seam
Applied with “F” crimp
tooling
Availble in wire
sizes 26 – 10 AWG
[0.1–6.64 mm
2
]
For terminating stranded
wire only
U.L. Listed
DIAMOND GRIP
Terminals and Splices
Utilize a butted seam
Metal insulation support
sleeve with “V” notches
Applied with a “C” crimp
Available in wire sizes
26-10 AWG (0.1-6.64 mm
2
)
For terminating stranded
wire only
U.L. Listed
CSA Certified
SOLISTRAND and Budget
terminals and splices are
specially designed to termi-
nate solid and stranded
wire, irregular shaped con-
ductors, and combinations
of these — retaining the
superior performance char-
acteristics of single-purpose
terminals and splices.
Corrosion resistance, vibra-
tion resistance and tensile
strength of these terminals
and splices are well within
the limits of commercial and
military specifications.
The Budget terminal is
primarily the same as the
SOLISTRAND terminals
without the brazed seam
in the wire barrel. These
terminals and splices fulfill
the need for an economical
and electrically superior ter-
mination where extreme
vibration and tension on the
wires are not present.
DIAMOND GRIP utilizes a
tin plated copper insulation
support sleeve with “V”
notches. The sleeve elimi-
nates fraying of the insula-
tion or breaking of the con-
ductor. The “V” notches
lock the wire insulation
against vibration and
pullout.
Need more information?
Call the AMP Technical
Support Center:
1-800-522-6752
The Technical Support
Center is staffed with spe-
cialists well versed in all
AMP Products. The Center
can provide you with:
s
Technical Support
s
Catalogs
s
Technical Documents
s
Product Samples
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AMP Authorized
Distributor Locations
© Copyright 1994, 1996 and 2000 by
AMP Incorporated, Harrisburg, PA.
All Rights Reserved.
AMP, AMPOMATOR, AMP-O-LECTRIC,
AMP-TAPETRONIC, CERTI-CRIMP,
DIAMOND GRIP, PRO-CRIMPER II,
SOLISTRAND, TAPETRONIC and
DYNA-CRIMP are trademarks.
s
s
s
s
s
s
s
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1
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
SOLISTRAND, Budget and DIAMOND GRIP
Uninsulated Terminals and Splices
Catalog 65505
Revised 9-00
Table of Contents
How to Compute Circular
Mil Area of Various Wire Shapes ............................................................................................3
Table of SOLISTRAND and Budget Standard Wire Ranges ..................................................3
Table listing: Circular Mil Area for common wire sizes......................................................4 – 7
Product Descriptions ....................................................................................................8, 9, 10
Stud Hole Sizes ....................................................................................................................11
SOLISTRAND and Budget
Ring Tongue Terminals...........................................................................................12–
20
26 AWG – 600 MCM [0.1– 304 mm
2
]
Right Angle Ring Tongue Terminals
............................................................................21
22 AWG – 300 MCM [0.26– 152 mm
2
]
Heavy Duty Ring Tongue Terminals
......................................................................22, 23
16 – 1/0 AWG [1.04 – 60.6 mm
2
]
Rectangular Tongue Terminals
..............................................................................24, 25
22 – 10 AWG [0.26 – 6.64 mm
2
]
Spade Tongue Terminals
..............................................................................................26
26 – 10 AWG [0.1 – 6.64 mm
2
]
Short Spring Spade Tongue Terminals
................................................................27, 28
26 – 10 AWG [0.1 – 6.64 mm
2
]
Long Spring Spade Tongue Terminals
.......................................................................29
26 – 10 AWG [0.1 – 6.64 mm
2
]
Flanged Spade Tongue Terminals
..............................................................................30
26 – 10 AWG [0.1 – 6.64 mm
2
]
Slotted Ring Tongue Terminals
...................................................................................31
26 – 10 AWG [0.1 – 6.64 mm
2
]
Hook Tongue Terminals
................................................................................................32
22 – 10 AWG [0.26 – 6.64 mm
2
]
Tab Tongue Terminals...................................................................................................32
22 – 8 AWG [0.26 – 10.5 mm
2
]
Flag Ring Tongue Terminals...................................................................................33,
34
16 – 4/0 AWG [1.04 – 117 mm
2
]
Parallel Splices...............................................................................................................35
22 AWG– 600 MCM [0.26 – 304 mm
2
]
Butt Splices
..............................................................................................................36, 37
26 AWG – 600 MCM [0.1 – 304 mm
2
]
DIAMOND GRIP
Ring Tongue Terminals
...........................................................................................38, 39
26 – 10 AWG [0.1– 6.64 mm
2
]
Knife Disconnect Splices
..............................................................................................40
22 – 10 AWG [0.26 – 6.64 mm
2
]
Slotted Ring Tongue
......................................................................................................40
26 – 16 AWG [0.1 – 1.65 mm
2
]
Rectangular Tongue Terminals
....................................................................................41
22 – 16 AWG [0.26 – 1.65 mm
2
]
Flanged Spade Tongue Terminals
..............................................................................41
26 – 14 AWG [0.1 – 2.62 mm
2
]
Spade Tongue Terminals
.............................................................................................42
26 – 16 AWG [0.1 – 1.65 mm
2
]
Standard “B”
Knife Disconnect Splices
..............................................................................................43
22 – 8 AWG [0.26 – 10.5 mm
2
]
Rectangular Tongue Terminals
....................................................................................43
22 – 14 AWG [0.26 – 2.62 mm
2
]
Military Approvals, Part Numbers & Requirements ......................................................44 – 48
U.L. Requirements ..........................................................................................................49, 50
Application Tooling ........................................................................................................51– 56
Part Number Index .........................................................................................................57– 59
2
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
SOLISTRAND, Budget and DIAMOND GRIP
Uninsulated Terminals and Splices
Catalog 65505
Revised 9-00
How to Compute Circular Mil Area of Various Wire Shapes
Square or Rectangular Wire
U.S. Customary Dimensions
Multiply the width of the wire cross section
in mils by the thickness of the wire cross
section in mils by 1.2732 and subtract the
radius factor shown below.
CMA = W x T x 1.2732 – radius factor
Metric Dimensions
Multiply the width of the wire cross section in
millimetres by the thickness of the wire cross
section in millimetres by 1973.525 and sub-
tract the radius factor shown below.
CMA = W x T x 1973.525 – radius factor
Round Solid Wire AWG
Multiply the diameter in mils by itself.
CMA = D
2
Multiply the diameter in milllimetres by itself
by 1550.003
CMA = D
2
x 1550.003
Stranded Wire AWG
Multiply the diameter of one strand (in mils)
by itself, and then multiply the result by the
total number of strands.
CMA = D
2
x N
Multiply the diameter of one strand in mil-
limetres by itself by the number of strands
by 1550.003.
CMA = D
2
x N x 1550.003
Conversion Table
To
Convert
From
CMA
CMA
mm
2
mm
2
To
mm
2
in
2
in
2
CMA
Multiply By
.0005067075
.0000007854
.001550003
1973.525
Radius Factor, U.S. Customary
Radius
(in.)
.010
.012
.016
.020
.026
.032
.040
.063
.094
Radius must be measured.
Radius Factor
To Subtract
(CMA)
110
158
280
438
740
1121
1752
4346
9675
Radius Factor, Metric
Radius
(mm)
0.25
0.3
0.35
0.4
0.5
0.6
0.8
1.2
Radius must be measured.
Radius Factor
To Subtract
(CMA)
106
153
208
272
424
611
1086
2444
Note:
Refer to table listing for circu-
lar mil area for common wire sizes.
Table of SOLISTRAND and Budget Standard Wire Ranges
Use to select the proper size terminals or splices.
Terminal Connector
Size
26–22
24–20
22–16
16–14 & 16–14 HD
14–12
12–10
8 & 8 HD
6 & 6 HD
4 & 4 HD
HD-Denotes Heavy Duty Terminal.
CMA Range
202–810
320–1,290
509–3,260
2,050–5,180
3,260–8,230
5,180–13,100
13,100–20,800
20,800–33,100
33,100–52,600
Terminal Connector
Size
2 & 2 HD
1/0 & 1/0 HD
2/0
3/0
4/0
250–300 MCM
300–350 MCM
400 MCM
500–600 MCM
CMA Range
52,600–83,700
83,700–119,500
119,500–150,500
150,500–190,000
190,000–231,000
231,000–300,000
300,000–380,000
350,000–478,000
478,000–600,000
3
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
SOLISTRAND, Budget and DIAMOND GRIP
Uninsulated Terminals and Splices
Catalog 65505
Revised 9-00
Table listing: Circular Mil Area for common wire sizes
Wire Sizes in AWG
and mm
2
to CMA
Note:
The following tables are
applicable to single and
multiple strand, round,
conductors only.
CMA
3.8
4.0
4.8
6.3
7.8
9.6
12.3
15.2
16.0
20.2
25.0
31.4
39.7
50.0
50.4
64.0
79.2
100.0
104.0
127.7
152.1
158.8
175.0
182.6
202
204
238
250
250
251
253
256
274
278
288
300
304
313
314
318
320
388
397
400
400
403
404
408
408
475
634
635
640
640
650
700
754
812
992
1000
1008
1024
1024
1024
1025
1032
1111
1186
1289
1492
1512
1536
1536
1600
1608
AWG
44
44
43
42
41
40
39
38
38
37
36
35
34
33
33
32
31
30
30
29
29
29
28
28
27
27
26
26
26
26
26
26
26
26
26
26
26
25
25
25
25
24
24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
21
20
20
20
20
20
20
20
20
20
20
19
18.5
18.5
18.5
18.5
18
18
Nominal
Wire Size
mm
2
0.002
0.002
0.002
0.003
0.004
0.005
0.006
0.008
0.008
0.010
0.013
0.016
0.020
0.025
0.026
0.032
0.040
0.051
0.053
0.064
0.077
0.080
0.089
0.093
0.102
0.103
0.121
0.127
0.127
0.127
0.128
0.130
0.139
0.141
0.146
0.152
0.154
0.159
0.159
0.161
0.162
0.197
0.201
0.203
0.203
0.204
0.205
0.207
0.207
0.241
0.321
0.322
0.324
0.324
0.329
0.355
0.382
0.411
0.503
0.507
0.511
0.519
0.519
0.519
0.519
0.523
0.563
0.601
0.653
0.756
0.766
0.778
0.778
0.811
0.815
Strands
Diameter
Inch
0.00195
0.002
0.0022
0.0025
0.0028
0.0031
0.0035
0.0039
0.004
0.0045
0.005
0.0056
0.0063
0.00707
0.0071
0.008
0.0089
0.01
0.002
0.0113
0.0039
0.0126
0.005
0.0031
0.0142
0.002
0.0063
0.0031
0.005
0.0056
0.0159
0.004
0.0039
0.0063
0.002
0.01
0.004
0.0177
0.0056
0.0063
0.0179
0.0197
0.0063
0.005
0.01
0.0071
0.0201
0.0056
0.002
0.005
0.0089
0.0063
0.008
0.0253
0.005
0.01
0.0063
0.0285
0.0315
0.01
0.0071
0.008
0.032
0.002
0.005
0.0063
0.0126
0.0079
0.0359
0.0146
0.0071
0.002
0.008
0.01
0.0092
Approximate
Conductor Diameter
Inch
mm
0.002
0.051
0.002
0.051
0.0022
0.056
0.0025
0.064
0.0028
0.071
0.0031
0.079
0.0035
0.089
0.0039
0.099
0.004
0.102
0.0045
0.114
0.005
0.127
0.0056
0.142
0.0063
0.160
0.0071
0.180
0.0071
0.180
0.008
0.203
0.0089
0.226
0.01
0.254
0.012
0.305
0.011
0.279
0.013
0.330
0.013
0.330
0.015
0.381
0.016
0.406
0.014
0.356
0.016
0.406
0.018
0.457
0.018
0.457
0.018
0.457
0.018
0.457
0.016
0.406
0.018
0.457
0.022
0.558
0.019
0.483
0.022
0.559
0.02
0.508
0.02
0.508
0.018
0.457
0.02
0.508
0.021
0.533
0.018
0.457
0.02
0.508
0.023
0.584
0.023
0.584
0.023
0.584
0.023
0.584
0.02
0.508
0.023
0.584
0.02
0.508
0.023
0.584
0.029
0.737
0.029
0.737
0.029
0.737
0.025
0.635
0.033
0.838
0.03
0.762
0.033
0.838
0.029
0.737
0.032
0.813
0.038
0.965
0.039
0.991
0.039
0.991
0.032
0.813
0.039
0.991
0.038
0.965
0.039
0.991
0.039
0.991
0.041
1.041
0.036
0.914
0.047
1.194
0.047
1.194
0.047
1.194
0.047
1.194
0.049
1.245
0.049
1.245
No.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
26
1
10
1
7
19
1
51
6
26
10
8
1
16
18
7
72
3
19
1
10
8
1
1
10
16
4
8
1
13
102
19
8
16
10
1
26
7
19
1
1
10
20
16
1
256
41
26
7
19
1
7
30
384
24
16
19
Computing Circular
Mil Area
For best results, the proper
AMP terminal or splice must be
selected not by the “fit” of wire or
wires in the terminal barrel, but
by the total circular mil area in
cross section of the wires used.
For this purpose AMP has pre-
pared convenient tables to assist
in the calculation of circular mil
areas. When the totals are
known, the proper AMP terminal
or splice can be determined
quickly.
Unusual combinations or special
applications should be submitted
to AMP engineering department
for size recommendation. In any
application, the careful selection
of terminals by the circular mil
area method will insure the high-
est possible performance, both
electrically and mechanically, in
your AMP terminations.
Example of multiple wire
configurations used in one
termination
ALWAYS SELECT TERMINALS
BY THE CIRCULAR MIL AREA
METHOD. For example, a No.
18 AWG 16-strand conductor
(1600 CMA) and a No. 16 AWG
19-strand conductor (2426
CMA) will have a combined total
of 4026 CMA. This total CMA is
equivalent to a No. 14 AWG
conductor.
mm
0.050
0.051
0.056
0.064
0.071
0.079
0.089
0.099
0.102
0.114
0.127
0.142
0.160
0.180
0.180
0.203
0.226
0.254
0.051
0.287
0.099
0.320
0.127
0.079
0.361
0.051
0.160
0.079
0.127
0.142
0.404
0.102
0.099
0.160
0.051
0.254
0.102
0.450
0.142
0.160
0.455
0.500
0.160
0.127
0.254
0.180
0.511
0.142
0.051
0.127
0.226
0.160
0.203
0.643
0.127
0.254
0.160
0.724
0.800
0.254
0.180
0.203
0.813
0.051
0.127
0.160
0.320
0.201
0.912
0.371
0.180
0.051
0.203
0.254
0.234
4
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
SOLISTRAND, Budget and DIAMOND GRIP
Uninsulated Terminals and Splices
Catalog 65505
Revised 9-00
Table listing: Circular Mil Area for common wire sizes
(Continued)
Wire Sizes in AWG
and mm
2
to CMA
Note:
The following tables are
applicable to single and
multiple strand, round,
conductors only.
CMA
1617
1624
1625
1627
1639
1770
1900
1980
1999
2048
2048
2052
2426
2521
2540
2580
2581
2600
2625
2800
2942
2948
3000
3073
3260
3831
3899
4079
4099
4100
4106
4109
4128
4167
4234
4802
4842
4914
5184
6088
6343
6475
6500
6503
6509
6512
6529
6545
6654
6946
7856
7985
8064
8226
9072
9472
10080
10319
10319
10365
10376
10384
10404
10500
10867
11696
11710
11816
12066
13087
13125
14175
14368
15595
15665
AWG
18
18
18
18
18
18
18
17
17
17
17
17
16
16
16
16
16
16
16
16
15.5
15.5
15.5
15.5
15
14
14
14
14
14
14
14
14
14
14
13.5
13.5
13.5
13
12
12
12
12
12
12
12
12
12
12
11.5
11.5
11.5
11.5
11
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
9
9
8
8
8
8
Nominal
Wire Size
mm
2
0.819
0.823
0.823
0.824
0.830
0.897
0.963
1.003
1.013
1.038
1.038
1.040
1.229
1.277
1.287
1.307
1.308
1.317
1.330
1.419
1.491
1.494
1.520
1.557
1.652
1.941
1.976
2.067
2.077
2.077
2.081
2.082
2.092
2.111
2.145
2.433
2.453
2.490
2.627
3.085
3.214
3.281
3.294
3.295
3.298
3.300
3.308
3.316
3.372
3.520
3.981
4.046
4.086
4.168
4.597
4.799
5.108
5.229
5.229
5.252
5.258
5.262
5.272
5.320
5.506
5.926
5.933
5.987
6.114
6.5
7
7
7.5
8
8
Strands
Diameter
Inch
0.0152
0.0403
0.005
0.0063
0.0153
0.0159
0.01
0.0445
0.0169
0.008
0.002
0.0453
0.0113
0.0071
0.0126
0.0063
0.0508
0.01
0.005
0.02
0.0205
0.0543
0.01
0.0028
0.0571
0.0142
0.0236
0.0105
0.0242
0.01
0.0147
0.0641
0.0126
0.0063
0.0071
0.0098
0.0263
0.0701
0.072
0.0179
0.0062
0.005
0.01
0.0185
0.0126
0.0305
0.0808
0.0133
0.0089
0.0315
0.0335
0.0205
0.012
0.0907
0.036
0.016
0.1004
0.0167
0.0126
0.0159
0.0385
0.1019
0.0234
0.01
0.0394
0.0118
0.0409
0.1087
0.0252
0.1144
.0050
.0450
.0275
.0472
.0177
Approximate
Conductor Diameter
Inch
mm
0.042
1.067
0.04
1.016
0.04
1.016
0.049
1.245
0.042
1.067
0.048
1.219
0.052
1.321
0.045
1.143
0.047
1.194
0.047
1.194
0.049
1.245
0.045
1.143
0.061
1.549
0.059
1.499
0.059
1.499
0.059
1.499
0.051
1.295
0.061
1.549
0.059
1.499
0.061
1.549
0.059
1.499
0.054
1.372
0.059
1.499
0.061
1.549
0.057
1.448
0.076
1.930
0.071
1.803
0.073
1.854
0.076
1.930
0.077
1.956
0.076
1.930
0.064
1.626
0.075
1.905
0.073
1.854
0.074
1.880
0.087
2.210
0.079
2.007
0.07
1.778
0.072
1.829
0.096
2.438
0.095
2.413
0.105
2.667
0.096
2.438
0.092
2.337
0.094
2.388
0.086
2.184
0.081
2.057
0.093
2.362
0.094
2.388
0.094
2.388
0.1
2.540
0.101
2.565
0.102
2.591
0.091
2.311
0.096
2.438
0.109
2.769
0.1
2.540
0.109
2.769
0.118
2.997
0.122
3.099
0.096
2.438
0.102
2.591
0.117
2.972
0.116
2.946
0.118
2.997
0.13
3.302
0.128
3.251
0.109
2.769
0.126
3.200
0.114
2.90
0.140
3.56
0.146
3.71
0.145
3.68
0.142
3.60
0.146
3.70
No.
7
1
65
41
7
7
19
1
7
32
512
1
19
50
16
65
1
26
105
7
7
1
30
392
1
19
7
37
7
41
19
1
26
105
84
50
7
1
1
19
165
259
65
19
41
7
1
37
84
7
7
19
56
1
7
37
1
37
65
41
7
1
19
105
7
84
7
1
19
1
525
7
19
7
50
mm
0.386
1.024
0.127
.0160
0.389
0.404
0.254
1.130
0.429
0.203
0.051
1.151
0.287
0.180
0.320
0.160
1.290
0.254
0.127
0.508
0.521
1.379
0.254
0.071
1.450
0.361
0.599
0.267
0.615
0.254
0.373
1.628
0.320
0.160
0.180
0.249
0.668
1.781
1.829
0.455
0.157
0.127
0.254
0.470
0.320
0.775
2.052
0.338
0.226
0.800
0.851
0.521
0.305
2.304
0.914
0.406
2.550
0.424
0.320
0.404
0.978
2.588
0.594
0.254
1.001
0.300
1.039
2.761
0.640
2.91
0.13
1.14
0.70
1.20
0.45
5
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
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