Catalog 82042
Standard Terminals and Splices
Revised 8-00
TERMINYL
Product Facts
s
Basic Terminal Material.
The
basic terminal is constructed of
fine grade high conductivity copper
per ASTM B-152 and tin-plated per
ASTM B-545.
AMP’s special plating process cre-
ates durable corrosion resistance
to salt spray and most chemical
fumes.
s
s
s
s
s
s
Designed to provide insu-
lated terminals and splices
for large wire sizes, many
of which are used in air-
borne and ground support
applications
Tested under the proce-
dures stipulated by MIL
Spec. MIL-T-7928, they
meet and exceed require-
ments
Designed and engineered
to withstand extreme vibra-
tion, shock and structural
stresses, elevated temper-
atures and other conditions
which could adversely
affect the circuit require-
ments in complex air and
space flight equipment
The use of matching AMP
tooling provides for preci-
sion crimping which makes
all terminations identical
This uniformity promotes
maximum reliability and,
coupled with tool die marks
on the barrel indicating the
wire size and color coding
of the insulation sleeve,
also serves as a built-in
quality control factor
Pre-insulated with color
coded nylon which also acts
as insulation support
Wire size range of ter-
minals is 8 AWG through
4/0 AWG
Funnel Entry.
Molded insulation
for ease of wire insertion and
snug fit over MIL-standard wire
diameters.
Insulation.
Nylon insulation for
dielectric strength, color coded to
wire size.
Dimples.
Dimples afford maximum
contact of barrel and wire and
maximum tensile strength.
Temperature Rating: 105°C Max.
Table of Contents
Terminals
Ring Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60, 61
Splices
Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
TERMINYL Terminals meet or exceed the requirements of MIL-T-7928, Type II,Class 2.
Refer to AMP Qualified Products for Military Application,
Catalog 73-159 for Military Specification Number to
AMP Part Number cross reference.
59
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
TERMINYL
(Continued)
Ring Tongue Terminals
Material
Insulation
— Nylon, UL 94V-2
Terminal Body
— Copper per
ASTM B-152
Plating
— Tin per ASTM B-545
Related Product Data
Insulation Color Code
— pg. 4
Packaging Quantities
— pg. 4
Performance Specifications
—
pgs. 4 & 5
Application Tooling
— pg. 73
Wire Size
Circular Mils
[mm
2
]
Tongue
Material
Thickness
Max.
Stud
Size
8
M4
10
W
.478
12.14
.431
10.95
.478
12.14
.587
14.91
.587
14.91
.398
10.11
.468
11.89
.500
12.70
.625
15.88
.625
15.88
.437
11.10
.437
11.10
.546
13.87
.546
13.87
.679
17.25
.679
17.25
.679
17.25
.500
12.70
.679
17.25
.679
17.25
.711
18.06
.679
17.25
.711
18.06
.711
18.06
.855
21.72
Dimensions
C
E
Max.
.437
11.10
.437
11.10
.437
11.10
.500
12.70
.500
12.70
.515
13.08
.421
10.69
.515
13.08
.515
13.08
.515
13.08
.265
6.73
.265
6.73
.531
13.49
.531
13.49
.531
13.49
.531
13.49
.531
13.49
.390
9.91
.456
11.58
.456
11.58
.578
14.68
.578
14.68
.578
14.68
.578
14.68
.578
14.68
1.183
30.05
1.183
30.05
1.183
30.05
1.246
31.65
1.246
31.65
1.447
36.75
1.338
33.99
1.447
36.75
1.447
36.75
1.447
36.75
1.155
29.34
1.155
29.34
1.536
39.01
1.536
39.01
1.536
39.01
1.536
39.01
1.536
39.01
1.349
34.26
1.565
39.75
1.565
39.75
1.705
43.31
1.705
43.31
1.705
43.31
1.705
43.31
1.705
43.31
L
Max.
1.425
36.20
1.402
35.61
1.425
36.20
1.542
39.17
1.542
39.17
1.700
43.18
1.575
40.01
1.700
43.18
1.762
44.75
1.762
44.75
1.376
34.95
1.376
34.95
1.812
46.02
1.812
46.02
1.878
47.70
1.878
47.70
1.878
47.70
1.602
40.69
1.907
48.44
1.907
48.44
2.063
52.40
2.045
51.94
2.063
52.40
2.063
52.40
2.135
54.23
Terminal
Insulation
Color
Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Red
Red
Red
Red
Red
8
13,100-20,800
[6.64-10.5]
.043
1.09
1/4
M6
5/16
M8
3/8
10
6
20,800-33,100
[10.5-16.8]
.048
1.22
1/4
M6
5/16
M8
3/8
8
M4
10
4
33,100-52,600
[16.8-26.7]
.051
1.30
1/4
M6
5/16
M8
3/8
1/2
M12
1/4
M6
5/16
M8
3/8
10
1/4
M6
5/16
M8
3/8
1/2
M12
*Available in small packaging quantities.
1
Rectangular tongue terminal.
2
90° bend ring tongue terminal.
3
Heavy duty for extra mechanical strength.
4HD
33,100-52,600
[16.8-26.7]
3
.094
2.39
2
52,600-83,700
[26.7-42.4]
.060
1.52
Wire
Insulation
Diameter
Max.
.256
6.50
.256
6.50
.256
6.50
.256
6.50
.256
6.50
.314
7.98
.314
7.98
.314
7.98
.314
7.98
.314
7.98
.382
9.70
.382
9.70
.382
9.70
.382
9.70
.382
9.70
.382
9.70
.382
9.70
.443
11.25
.443
11.25
.443
11.25
.468
11.89
.468
11.89
.468
11.89
.468
11.89
.468
11.89
Part Numbers
Loose
Piece
53041
324043
324082
324044
324045
53119-1
1
324046
324047
324048
324049
331456
1-331456-0
324111
324050
324051
324052*
324114
330966
1-331421-0
1-331421-1
328655
324053
324112
324054
324055
60
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
TERMINYL
(Continued)
Ring Tongue Terminals
(Continued)
Tongue
Material
Thickness
Max.
Dimensions
C
E
Max.
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
2.033
51.64
2.033
51.64
2.033
51.64
2.033
51.64
2.017
51.23
2.026
51.46
2.026
51.46
2.026
51.46
2.294
58.27
2.295
58.29
2.295
58.29
2.295
58.29
Wire
Insulation
Diameter
Max.
.580
14.73
.580
14.73
.580
14.73
.580
14.73
.580
14.73
.610
15.49
.610
15.49
.610
15.49
.680
17.27
.765
19.43
.765
19.43
.765
19.43
Part Numbers
Loose
Piece
55822-1
324056
324113
324057
324058
324083
324084
324085
324185
329150
324187
324188
Wire Size
Circular Mils
[mm
2
]
Stud
Size
W
.675
17.15
.807
20.50
.807
20.50
.807
20.50
.875
22.23
.926
23.52
.926
23.52
.926
23.52
1.082
27.48
.835
21.21
1.150
29.21
1.150
29.21
L
Max.
2.360
59.94
2.426
61.62
2.426
61.62
2.426
61.62
2.454
62.33
2.416
61.37
2.416
61.37
2.416
61.37
2.794
70.97
2.700
68.58
2.858
72.59
2.858
72.59
Terminal
Insulation
Color
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Red
Blue
Blue
Blue
1/4
M6
1/0
83,700-119,500
[42.4-60.6]
.073
1.85
5/16
M8
3/8
1/2
M12
5/16
M8
.083
2.11
3/8
1/2
M12
3/0
150,500-190,000
[76.3-96.3]
4/0
190,000-231,100
[96.3-117]
.094
2.39
3/8
2/0
119,500-150,500
[60.6-76.3]
.105
2.67
3/8
1/2
M12
61
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
TERMINYL
(Continued)
Butt Splices
Material
Insulation Sleeve
— Nylon, UL 94V-2
Splice Body
— Copper per
ASTM B-152
Plating
— Tin per ASTM B-545
Related Product Data
Insulation Color Code
— pg. 4
Packaging Quantities
— pg. 4
Performance Specifications
—
pgs. 4 & 5
Application Tooling
— pg. 73
Wire Size
Circular Mils
[mm
2
]
8 to 12-10
13,100-20,800
[6.64-10.5]
to
5,180-13,100
[2.62-6.64]
6 to 8
20,800-33,100
[10.5-16.8]
to
13,100-20,800
[6.64-10.5]
8
13,100-20,800
[6.64-10.5]
6
20,800-33,100
[10.5-16.8]
4
33,100-52,600
[16.8-26.7]
2
52,600-83,700
[26.7-42.4]
8
13,100-20,800
[6.64-10.5]
6
20,800-33,100
[10.5-16.8]
4
33,100-52,600
[16.8-26.7]
8
13,100-20,800
[6.64-10.5]
6
20,800-33,100
[10.5-16.8]
2
52,600-83,700
[26.7-42.4]
1
Style
Dimension
L
Max.
Splice
Insulation
Color
Red w/
Yellow at
adapter end
Wire Insulation Diameter Max.
Single End
Multiple End
Part Numbers
Single to Single
Step-Down
Assembly
2.066
52.48
.255
6.48
—
328569
Single to Single
Step-Down
Assembly
2.265
57.53
Blue w/
Red at
adapter end
.310
7.87
—
328571
2.066
52.48
2.265
57.53
2.804
71.22
3.094
78.59
2.171
55.14
Single to Multiple
Standard Splice
2.359
59.92
2.804
71.22
2.276
57.81
Multiple to Multiple
Standard Splice
2.484
63.09
3.094
78.59
Red
.255
6.48
.310
7.87
.370
9.40
.445
11.30
.255
6.48
.310
7.87
.370
9.40
—
—
324625
Blue
—
324660
Single to Single
Standard Splice
Yellow
—
324622
Red
—
.335
8.51
.415
10.54
.495
12.57
.335
8.51
.415
10.54
.595
15.11
324623
Red
324658
Blue
324621
Yellow
324662
Red
324657
Blue
—
324659
Red
—
324663
Step-Down Assembly includes adapter which is visible through insulation sleeve window.
62
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
Catalog 82042
Standard Terminals and Splices
Revised 8-00
CERTI-SEAL
Product Facts
s
Color Coding.
The splice body is color coded by wire size:
Tin plated for 24-20, Red for 22-18, Blue for 16-14, Yellow
for 12-10. The metal rings are color coded green or orange
to identify the presence of adapters.
Basic Splice Material.
The basic
splice body is constructed of fine
grade high conductivity copper
per ASTM B-152 and is either
color coded or tin-plated per
ASTM B-545. AMP’s special plat-
ing process creates durable cor -
rosion resistance to salt spray
and most chemical fumes.
s
s
s
s
s
Nylon window splice for
military, commercial, air-
craft, and missile applica-
tions that seals out vapors
and fluids and imparts
exceptional wire insulation
support
Metal rings at both ends of
splice and permanently
crimped to wire insulation
for a moisture tight seal,
even at altitude
Designed to fit more than
100 insulation diameters in
MIL-Spec wires from #24 to
#10 AWG, and is available
in three types
s
First type is made with a
nylon ring adapter within
the wire entrance
s
Second type, without
nylon ring adapters
s
Third type with a nylon
ring adapter in one end
only
Special notch feature on
the outside of the splice
allows locator in the crimp -
ing tool to precisely posi -
tion splice before crimping
and to prevent twisting or
horizontal movement dur-
ing crimping
Window area of each splice
permits visual inspection of
the linear plane of the
crimp in relation to the
inner metal sleeve
Wire-stops in splice barrel
indicate exact insertion
depth of stripped wire-ends
Rings.
Metal rings at both
ends permanently seal the
splice to the wire insulation
for a moisture tight seal.
Insulation.
Nylon insulation
assures high dielectric strength.
Special notch feature allows
crimping tool locator to position
the splice to prevent twisting
during crimping.
Adapters.
Nylon ring
adapter allows for smaller
wire insulation diameters.
Table of Contents
Splices and Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
63
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
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