MD100ERW
Series
2:1 Input, 1W SIP,
Single & Dual Output
DC/DC Converters
Electrical Specifications
Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice.
Key Features:
•
1W Output Power
•
2:1 Input Voltage Range
•
Short Circuit Protected
•
1,500 VDC Isolation
•
29 Standard Models
•
Miniature SIP Case
•
-40°C to +85°C Operation
•
Industry Standard Pin-Out
•
Low Cost
Input
Parameter
Input Voltage Range
Conditions
Input Start Voltage
Input Filter
Min.
5 VDC Input
4.5
12 VDC Input
9.0
24 VDC Input 18.0
48 VDC Input 36.0
5 VDC Input
3.5
12 VDC Input
4.5
24 VDC Input 11.0
48 VDC Input 24.0
Capacitor
Filter
Min.
Typ.
5.0
12.0
24.0
48.0
4.0
8.0
16.0
33.0
Max.
9.0
18.0
36.0
75.0
4.5
9.0
18.0
36.0
Max.
±3.0
±1.0
±0.5
±0.75
50
75
2.0
±5.0
±0.03
Max.
Units
VDC
VDC
Output
Parameter
Output Voltage Accuracy, See Note 1
Output Voltage Balance, See Note 2
Line Regulation
Load Regulation
Ripple (20 MHz)
Noise (20 MHz)
Transient Recovery Time, See Note 4
Transient Response Deviation
Temperature Coefficient
Output Short Circuit
Conditions
I
OUT
= 5% to 100%
Dual Outputs, Balanced Loads
V
IN
= Min to Max
I
OUT
= 5% to 100%
See Note 3
See Note 3
Typ.
±1.0
±0.5
±0.3
±0.4
30
55
0.5
25% Load Step Change
±2.5
±0.02
Continuous (Autorecovery)
60 Seconds
500 VDC
100 kHz/0.1V
Standard
See Note 5
EN 55022
See Note 5
EN 55022
EN 61000-4-2
EN 61000-4-3
See Note 6
EN 61000-4-4
See Note 6
EN 61000-4-4
See Note 7
EN 61000-4-5
EN 61000-4-6
EN 61000-4-29
Conditions
Min.
1,500
1,000
Typ.
Units
%
%
%
%
mV P - P
mV P - P
mSec
%
%/°C
Units
VDC
M
pF
kHz
General
Parameter
Isolation Voltage
Isolation Resistance
Isolation Capacitance
Switching Frequency
EMI Characteristics
Parameter
Radiated Emissions
Conducted Emissions
ESD
RS
EFT
Surge
CS
Voltage Dips
Conditions
120
200
Level
Class B
Class B
Criteria B; ±4 kV Contact
Criteria A; 10V/m
Criteria B; ±2 kV
Criteria B; ±4 kV
Criteria B; ±2 kV
Criteria A; 3 Vrms
Criteria B; 0% - 70%
Max.
+85
+125
95
Units
°C
°C
%
Environmental
Parameter
Operating Temperature Range
Storage Temperature Range
Cooling
Humidity
Physical
Case Size
Case Material
Weight
Min.
Typ.
Ambient
-40
+25
-55
Free Air Convection
RH, Non-condensing
MicroPower Direct
292 Page Street
Suite D
Stoughton, MA 02072
USA
T:
(781) 344-8226
F:
(781) 344-8481
E:
sales@micropowerdirect.com
W:
www.micropowerdirect.com
0.866 x 0.374 x 0.472 Inches (22.00 x 9.50 x 12.00 mm)
Non-Conductive Black Plastic (UL94-V0)
0.17 Oz (4.9g)
Conditions
MIL HDBK 217F, 25°C, Gnd Benign
Conditions
5 VDC Input
12 VDC Input
24 VDC Input
48 VDC Input
1.5 mm From Case for 10 Sec
Min.
1.0
Min.
-0.7
-0.7
-0.7
-0.7
Typ.
Max.
Units
MHours
Units
VDC
°C
Reliability Specifications
Parameter
MTBF
Absolute Maximum Ratings
Parameter
Input Voltage Surge (1 Sec)
Lead Temperature
Typ.
Max.
12.0
25.0
50.0
100.0
300
Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings.
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Model Selection Guide
Input
Model
Number
MD105S-05ERW
MD105S-12ERW
MD105S-15ERW
MD105D-05ERW
MD105D-12ERW
MD105D-15ERW
MD112S-03ERW
MD112S-05ERW
MD112S-12ERW
MD112S-12ERW
MD112S-15ERW
MD112D-05ERW
MD112D-12ERW
MD112D-15ERW
MD124S-03ERW
MD124S-05ERW
MD124S-12ERW
MD124S-15ERW
MD124S-24ERW
MD124D-05ERW
MD124D-12ERW
MD124D-15ERW
MD148S-03ERW
MD148S-05ERW
MD148S-12ERW
MD148S-15ERW
MD148D-05ERW
MD148D-12ERW
MD148D-15ERW
Voltage
(VDC)
Nominal
5
5
5
5
5
5
12
12
12
12
12
12
12
12
24
24
24
24
24
24
24
24
48
48
48
48
48
48
48
Voltage
Range
Full-Load No-Load
(VDC)
4.5 - 9.0
278
25
5.0
4.5 - 9.0
263
25
12.0
4.5 - 9.0
267
25
15.0
4.5 - 9.0
274
25
±5.0
4.5 - 9.0
263
25
±12.0
4.5 - 9.0
267
25
±15.0
9.0 - 18.0
112
12
3.3
9.0 - 18.0
108
12
5.0
9.0 - 18.0
106
12
9.0
9.0 - 18.0
104
12
12.0
9.0 - 18.0
104
12
15.0
9.0 - 18.0
107
12
±5.0
9.0 - 18.0
103
12
±12.0
9.0 - 18.0
104
12
±15.0
18.0 - 36.0
56
6
3.3
18.0 - 36.0
54
6
5.0
18.0 - 36.0
51
6
12.0
18.0 - 36.0
53
6
15.0
18.0 - 36.0
54
6
24.0
18.0 - 36.0
52
6
±5.0
18.0 - 36.0
52
6
±12.0
18.0 - 36.0
52
6
±15.0
36.0 - 75.0
28
4
3.3
36.0 - 75.0
27
4
5.0
36.0 - 75.0
26
4
12.0
36.0 - 75.0
26
4
15.0
36.0 - 75.0
27
4
±5.0
36.0 - 75.0
26
4
±12.0
36.0 - 75.0
26
4
±15.0
Current
(mA)
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Output
Current
(mA, Max)
Current
(mA, Min)
Efficiency
(%, Typ)
Fuse
Reflected Capacitive
Ripple
Rating
Load
Current
Slow-Blow
(µF, Max)
(mA Typ)
(mA)
200
83
67
±100
±42
±33
303
200
111
83
67
±100
±42
±33
303
200
83
67
42
±100
±42
±33
758
200
83
67
±100
±42
±33
10.0
4.0
3.0
±5.0
±2.0
±2.0
15.0
10.0
6.0
4.0
3.0
±5.0
±2.0
±2.0
15.0
10.0
4.0
3.0
2.0
±5.0
±2.0
±2.0
38
10.0
4.0
3.0
±5.0
±2.0
±2.0
72
76
75
73
76
75
75
77
79
80
80
78
81
80
75
77
81
79
77
80
80
80
75
76
81
80
76
80
80
30.0
30.0
30.0
30.0
30.0
30.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
55.0
55.0
55.0
55.0
55.0
55.0
55.0
55.0
70.0
70.0
70.0
70.0
70.0
70.0
70.0
2,200
1,000
680
1,000
470
330
2,700
2,200
1,800
1,000
680
1,000
470
330
2,700
2,200
1,000
680
470
1,000
470
330
2,700
2,200
1,000
680
1,000
470
330
600
600
600
600
600
600
250
250
250
250
250
250
250
250
125
125
125
125
125
125
125
125
75
75
75
75
75
75
75
Notes:
1. At no load, output voltage accuracy is ±1.5% typical and ±5.0% max.
2. The load on dual output units should not be unbalanced more than ±5 %. Units
operated with unbalanced loads greater than ±5% may not meet all specifications.
3. When measuring output ripple & noise, it is recommended that an external capacitor
(100
µF
typ.) be placed from the +V
OUT
to the -V
OUT
pins for single output units and
from each output to common for dual output models.
4. Transient recovery is measured to within a 1% error band for a load step change
of 25%.
5. With the addition of the
DCFM-0x
(or a similar discrete filter), all models will meet EN
55022 class B. A suggested input circuit is shown in the connection diagram on page 3.
Contact the factory for more information.
6. To meet the requirements of EN 61000-4-4 (±2 kV), external components are needed.
The connection diagram on page 3 shows an external input filter that would typically
achieve this. With the addition of the
DCFM-0x,
EN 61000-4-4 (±4 kV) can be achieved.
Contact the factory for more information.
7. To meet the requirements of EN 61000-4-5 (±2 kV), external components are needed.
This can be done discretely (as shown in the connection diagram on page 3), or with the
addition of the
DCFM-0x.
Contact the factory for more information.
8. These units should not be operated with a load under 5% of full load. Operation at no-load
will not damage the unit, but they may not meet all specifications.
9. It is recommended that a fuse be used on the input of a power supply for protection. See
the Model Selection table above for the correct rating.
Derating Curve
Remote ON/OFF Control
The
MD100x-ERW
may be started or shutdown by the control pin input (pin 3). This input is
current controlled. The unit operates when this input is open. When the input is “high” (current
is flowing into the pin), the converter shuts down. The input current to this pin should be kept
between 5 mA to 10 mA. Exceeding 20 mA on this input or connecting it directly to ground
could damage the converter.
The diagram at right gives a suggested input circuit for the control pin. The diode (D
1
) is an
RB160M-60/1A and C
D
is is a 47 nF/100V. The resistor R1 is determined by the formula:
R = [(V
C
-V
D
-1.0)/I
C
]-300
Where: V
C
= voltage to ground from pin 3
V
D
= the forward conduction voltage drop of D
1
I
C
= the control pin current (5 - 10 mA)
292 Page Street Ste D Stoughton, MA 02072
•
TEL: (781) 344-8226
•
FAX: (781) 344-8481
•
E-Mail: sales@micropowerdirect.com
Typical Connection
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For applications that require meeting EMC standards, the diagram above 6. Recommended values for components are:
illustrates a typical connection of the
MD100xERW
series. The units
Component
12 V
IN
24 V
IN
48 V
IN
5 V
IN
do not require external components to operate as specified. Some notes
MOV
---
---
S14K35
S14K60
on this diagram (starting with the input circuit) are:
---
---
56
µH
56
µH
LDM
1
1. An external fuse should be used in all power module applications.
The recommended fuse is shown in the model chart on page 2.
TVS
SMCJ13A
SMCJ28A
SMCJ48A
SMCJ90A
2. To protect against a surge, an external MOV is recommended on the
680
µF/16V
680
µF/25V
330
µF/50V
330
µF/100V
C
1
input. A suggested value is given in the table at right.
4.7
µF/50V
4.7
µF/50V
4.7
µF/100V
4.7
µF/100V
C
2
3. To protect against voltage spikes, it is recommended that a TVS be
12
µH
12
µH
12
µH
12
µH
LDM
2
used on the input. A suggested value is given in the table at right.
4.7
µF/50V
4.7
µF/50V
4.7
µF/50V
4.7
µF/100V
C
3
4. The capacitor C
S
is required to meet all specifications on single output
units.
CY
1nF/2 kV
1nF/2 kV
1nF/2 kV
1nF/2 kV
5. The output filtering capacitor (C
4
) is a high frequency, low resistance
10
µF
- 22
µF
C
S
electrolytic capacitor. Care must be taken in choosing this capacitor
100
µF
100
µF
100
µF
100
µF
C
4
not to exceed the capacitive load specification for the unit. Voltage
derating of capacitors should be 80% or above.
7. The drawings below show typical board layouts for the EMC/
EMI circuit shown above (one for single output models and
one for dual output units).
8. In many applications simply adding input/output
capacitors will enhance the input surge protection
and reduce output ripple sufficiently. The value of
the input capacitor can range from 10
µF
to 100
µF,
depending on the needs of the application. The output
capacitor would typically be 100
µF.
9. The capacitor C
S
provides additional output filtering.
If used, a value of 10
µF
to 20
µF
is recommended. This
capacitor is not required for specified operation.
Typical Board Layout
: With External Filter/Surge Components for Single Output Unit
Typical Board Layout
: With External Filter/Surge Components for Dual Output Unit
MicroPower Direct
•
292 Page Street Ste D Stoughton, MA 02072
•
TEL: (781) 344-8226
•
FAX: (781) 344-8481
•
E-Mail: sales@micropowerdirect.com
Input noise and surge suppression modules are available for
a number of
MPD
DC/DC power supplies. An
MD100xERW
connection with the DCFM-02 (noise suppression) module
connected to the input is shown in the diagrams below.
The recommended input capacitor (C
1
) is a 330
µF/50V
for 5, 12, and 24 VDC input models and 330
µF/100V
for
48 VDC input units. The output capacitors (C
2
& C
3
) are
100
µF.
For pricing or full technical information on these modules (DCFM-01, DCFM-02 and
DCFM-03)
please contact the factory.
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Typical Connection
: With DCFM-02 Surge Suppression and Filter Modules, Single Output
Typical Connection
: With DCFM-02 Surge Suppression and Filter Modules, Dual Output
Mechanical Dimensions
Pin Connections
Pin
1
2
3
5
6
7
8
Pin
1
2
3
5
6
7
8
Single Output
-V
IN
+V
IN
Remote On/Off
No Connection
+V
OUT
-V
OUT
CS
Dual Output
-V
IN
+V
IN
Remote On/Off
No Connection
+V
OUT
Common
-V
OUT
Notes:
•
•
•
•
All dimensions are typical in inches (m
(mm)
Pin Section Tolerance x.xxx = ±0.004 (±0.100)
General Tolerance x.xx = ±0.01 (±0.25
(±0.25)
Pin 1 is marked by a “dot” or indentation on the top of the unit
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•
TEL: (781) 344-8226
•
FAX: (781) 344-8481
•
E-Mail: sales@micropowerdirect.com
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