MB1000ERW
Low Cost, 1 x 2 Inch
10W, 2:1 Input Range
DC/DC Converters
Electrical Specifications
Key Features:
•
10W Output Power
•
2:1 Input Voltage Range
•
1,500 VDC Isolation
•
Single & Dual Outputs
•
Efficiency to 90%
•
Compact 1 x 2 Inch Case
•
-40°C to +85°C Operation
•
Industry Standard Pin-Out
•
Low Cost
Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice.
Input
Parameter
Input Voltage Range
Input Start Voltage
Input Filter
Conditions
Min.
12 VDC Input
9.0
24 VDC Input 18.0
48 VDC Input 36.0
12 VDC Input
24 VDC Input
48 VDC Input
(Pi)
Filter
Conditions
Dual Outputs, Balanced Loads
V
IN
= Min to Max
I
OUT
= 5% to 100%
See Note 1
See Note 2
25% Load Step Change
Min.
Typ.
12.0
24.0
48.0
Max.
18.0
36.0
75.0
9.0
18.0
36.0
Units
VDC
VDC
Output
Parameter
Output Voltage Accuracy
Output Voltage Balance
Line Regulation
Load Regulation
Cross Regulation
Ripple (20 MHz)
Noise (20 MHz)
Transient Recovery Time, See Note 3
Transient Response Deviation
Temperature Coefficient
Over Voltage Protection
Output Short Circuit, See Note 4
Typ.
±1.0
±0.5
±0.2
±0.5
15
40
300
±3.0
Max.
±2.0
±1.5
±0.5
±1.0
±5.0
35
80
500
±5.0
±0.03
140
Units
%
%
%
%
%
mV P - P
µSec
%
%/°C
%
110
120
Continuous (Autorecovery)
Conditions
60 Seconds
500 VDC
100 kHz, 0.1V
Min.
1,500
1,000
Typ.
General
Parameter
Isolation Voltage
Isolation Resistance
Isolation Capacitance
Switching Frequency
Max.
Units
VDC
M
pF
kHz
Units
°C
°C
°C
%
1,000
350
Min.
-40
Typ.
+25
Max.
+85
+105
+125
95
Environmental
Parameter
Operating Temperature Range
Operating Temperature Range
Storage Temperature Range
Cooling
Humidity
Physical
Case Size
Case Material
Weight
Conditions
Ambient
Case
-55
Free Air Convection
RH, Non-condensing
2.0 x 1.0 x 0.465 Inches (50.8 x 25.4 x 11.8 mm)
Aluminum Alloy With Non-Conductive Base (UL94-V0)
0.78 Oz (22g)
Conditions
See Note 5
See Note 5
Min.
3.5
0
Typ.
Max.
12.0
1.2
3.0
Max.
Units
VDC
VDC
mA
Units
MHours
Units
VDC
°C
MicroPower Direct
292 Page Street
Suite D
Stoughton, MA 02072
USA
T:
(781) 344-8226
F:
(781) 344-8481
E:
sales@micropowerdirect.com
W:
www.micropowerdirect.com
Remote On/Off
Parameter
Unit On
Unit Off
Off Idle Current
1.0
Conditions
MIL HDBK 217F, 25°C, Gnd Benign
Conditions
12 VDC Input
24 VDC Input
48 VDC Input
1.5 mm From Case for 10 Sec
Min.
1.0
Min.
-0.7
-0.7
-0.7
Typ.
Reliability Specifications
Parameter
MTBF
Absolute Maximum Ratings
Parameter
Input Voltage Surge (1 Sec)
Lead Temperature
Typ.
Max.
25.0
50.0
100.0
300
Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings.
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Model Selection Guide
Input
Model
Number
MB1012S-03ERW
MB1012S-05ERW
MB1012S-12ERW
MB1012S-15ERW
MB1012S-24ERW
MB1012D-05ERW
MB1012D-12ERW
MB1012D-15ERW
MB1012D-24ERW
MB1024S-03ERW
MB1024S-05ERW
MB1024S-12ERW
MB1024S-15ERW
MB1024S-24ERW
MB1024D-05ERW
MB1024D-12ERW
MB1024D-15ERW
MB1024D-24ERW
MB1048S-03ERW
MB1048S-05ERW
MB1048S-12ERW
MB1048S-15ERW
MB1048S-24ERW
MB1048D-05ERW
MB1048D-12ERW
MB1048D-15ERW
MB1048D-24ERW
Voltage
(VDC)
Nominal
12
12
12
12
12
12
12
12
12
24
24
24
24
24
24
24
24
24
48
48
48
48
48
48
48
48
48
Current
(mA)
Voltage
(VDC)
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Output
Current
(mA, Max)
Current
(mA, Min)
Range
Full-Load No-Load
9.0 - 18.0
857
25
3.3
9.0 - 18.0
1,016
25
5.0
9.0 - 18.0
969
25
12.0
9.0 - 18.0
958
25
15.0
9.0 - 18.0
947
25
24.0
9.0 - 18.0
1,016
25
±5.0
9.0 - 18.0
969
25
±12.0
9.0 - 18.0
958
25
±15.0
9.0 - 18.0
958
25
±24.0
18.0 - 36.0
429
12
3.3
18.0 - 36.0
496
12
5.0
18.0 - 36.0
473
12
12.0
18.0 - 36.0
463
12
15.0
18.0 - 36.0
479
12
24.0
18.0 - 36.0
502
12
±5.0
18.0 - 36.0
484
12
±12.0
18.0 - 36.0
473
12
±15.0
18.0 - 36.0
479
12
±24.0
36.0 - 75.0
212
6
3.3
36.0 - 75.0
254
6
5.0
36.0 - 75.0
237
6
12.0
36.0 - 75.0
234
6
15.0
36.0 - 75.0
237
6
24.0
36.0 - 75.0
251
6
±5.0
36.0 - 75.0
237
6
±12.0
36.0 - 75.0
234
6
±15.0
36.0 - 75.0
237
6
±24.0
Reflected Capacitive
Fuse
Ripple
Efficiency
Rating
Load
Current
(%, Typ)
Slow-Blow
(µF, Max)
(mA Typ)
(mA)
2,400
2,000
833
667
416
±1,000
±416
±333
±208
2,400
2,000
833
667
416
±1,000
±416
±333
±208
2,400
2,000
833
667
416
±1,000
±416
±333
±208
120
100
42
33
21
±50
±21
±16
±10
120
100
42
33
21
±50
±21
±16
±10
120
100
42
33
21
±50
±21
±16
±10
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
2,200
2,200
470
220
100
±680
±220
±100
±47
2,200
2,200
680
330
100
±680
±330
±220
±100
2,200
2,200
820
470
220
±680
±470
±220
±100
77
82
86
87
88
82
86
87
87
77
84
88
90
87
83
86
88
87
78
82
88
89
88
83
88
89
88
2,000
2,000
2,000
2,000
2,000
2,000
2,000
2,000
2,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
500
500
500
500
500
500
500
500
500
Notes:
1. Cross regulation is measured with the output being tested at 50% load. The second output is varied from 10% to 100%
load.
2. When measuring output ripple, it is recommended that an external ceramic capacitor (approx
10 µF) be placed from the +V
OUT
to the -V
OUT
pins for single output models; or from each output to common for dual
output models.
3. Transient recovery is measured to within a 1% error band for a load step change of 25%.
4. Short circuit protection is provided by a “hiccup mode” circuit.
5. These units should not be operated with a load under 5% of full load. Operation at no-load will not damage the unit, but
they may not meet all specifications.
6. These units should not be operated over +85°C. Exceeding +85°C may damage the unit.
7. It is recommended that a fuse be used on the input of a power supply for protection. See the Model Selection table above
for the correct rating.
Adapter Plate
Derating Curve
All models of the
MB1000x-xxERW
series are available mounted on an adapter
plate similar to the one pictured above. The adapter plate will allow the user to easily
mount the unit to a chassis or to a standard DIN rail. Please contact the factory for
more information.
292 Page Street Ste D Stoughton, MA 02072
•
TEL: (781) 344-8226
•
FAX: (781) 344-8481
•
E-Mail: sales@micropowerdirect.com
EMC Specifications
Parameter
Radiated Emissions
Conducted Emissions
ESD
RS
EFT
Surge
CS
Voltage Dips
Standard
See Note 1
EN 55022
See Note 1
EN 55022
EN 61000-4-2
EN 61000-4-3
See Note 2
EN 61000-4-4
See Note 3
EN 61000-4-5
EN 61000-4-6
EN 61000-4-29
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Class A
Class A
Criteria B; ±4 kV Contact
Criteria A; 10V/m
Criteria B; ±2 kV
Criteria B; ±2 kV
Criteria A; 3 Vrms
Criteria B; 0% - 70%
Notes:
1. All units are rated for EN 55022 (CE/RE) class A without external components.
They will meet class B with the addition of the
MDCFM-1B
(or a similar discrete
filter circuit). Contact the factory for more information.
2. TomeettherequirementsofEN61000-4-4(±2kV),externalcomponentsareneeded,
as shown on the typical connection diagram below. Use the
MDCFM-1B
to meet
EN 61000-4-4 (±4 kV). Contact the factory for more information.
3. To meet the requirements of EN 61000-4-5 (±2 kV), external components are
needed. This can be done discretely, or with the addition of the
MDCFM-1B.
Contact the factory for more information.
Typical Connection
samples or full technical information on these modules, please
The diagram above illustrates a typical connection of the
MB1000ERW
5. Recommended values for components are:
contact the factory.
series for applications that require meeting EMC standards. The units do Component
24 V
IN
48 V
IN
12 V
IN
7. In many applications simply adding input/output capacitors will
not require external components to operate as specified. Some notes on
MOV
---
S14K35
S14k60
enhance the input surge protection and reduce output ripple suf-
this diagram (starting with the input circuit) are:
L
1
---
56
µH
56
µH
ficiently. The input capacitor C1 and output capacitors C5 and C6
1. It is recommended that an external fuse be used. The recommended
shown in the typical connection diagram above, and board layout
fuse is shown in the model chart on page 2.
TVS
SMCJ28A
SMCJ48A
SMCJ90A
drawing below illustrate their connection. In this case, recom-
2. An external MOV is recommended on the input to protect the unit in the
C
1
680
µF/25V
330
µF/50V
330
µF/100V
mended capacitor values are:
event of a surge. A recommended value is given in the table at right.
C
2
1.0
µF/50V
1.0
µF/50V
1.0
µF/100V
3. An external TVS is recommended on the input to protect the unit in the
L
2
4.7
µH
4.7
µH
4.7
µH
100
µF
for 12V input models
C
IN
:
event of a voltage spike. A recommended value is given in the table at
C
3,
C
4
1.0 nF/2 kV
1.0 nF/2 kV
1.0 nF/2 kV
10
µF
to 47
µF
for 24V & 48V input models
right.
4. The output filtering capacitor (C
5
) is a high frequency, low resistance
C
OUT
: 10
µF
for all models
electrolytic capacitor. Care must be taken in choosing this capacitor not 6. Input noise and surge suppression modules are available for
a number of
MPD
DC/DC power supplies. An
MB1000ERW
to exceed the capacitive load specification for the unit. The board layout
board layout with the
MDCFM-1B
(EFT suppression) module 8. The pad spacing between input/output (C
3
& C
4
) in the board
illustration below shows a connection for dual output units. Voltage
connected to the input is shown on page 4. For pricing,
layout drawings below should be a minimum of 2 mm.
derating of capacitors should be 80% or above.
Typical Board Layout
: With External Filter/Surge Components for Single Output Unit
Typical Board Layout
: With External Filter/Surge Components for Dual Output Unit
MicroPower Direct
•
292 Page Street Ste D Stoughton, MA 02072
•
TEL: (781) 344-8226
•
FAX: (781) 344-8481
•
E-Mail: sales@micropowerdirect.com
www.micropowerdirect.com
Typical Board Layout
: With MDCFM-1B Surge Suppression and Filter Module
The diagram above illustrates a typical board layout of the
MB1000ERW
series with a
MDCFM-1B
(EFT suppression module) connected to the input.
This module will substantially improve the EMS performance of the converter
while simplifying the overall circuit design. Values for the capacitors used
are given in the table at right.
V
IN
(VDC)
Input
Capacitor
330
µF/50V
330
µF/50V
330
µF/100V
V
OUT
(VDC)
Output
Capacitor
10
µF
10
µF
10
µF
10
µF
10
µF
±10
µF
±10
µF
±10
µF
±10
µF
12
24
48
3.3
5
12
15
24
±5
±12
±15
±24
Mechanical Dimensions
Pin Connections
Pin
1
2
3
4
5
6
Single Output
+Vin
-Vin
+Vout
No Pin
-Vout
Remote On/Off
Pin
1
2
3
4
5
6
Dual Output
+Vin
-Vin
+Vout
Common
-Vout
Remote On/Off
Notes:
•
All dimensions are typical in inches (mm)
•
Tolerance x.xx = ±0.02 (±0.50)
MicroPower Direct
We Power Your Success - For Less!
292 Page Street Ste D Stoughton, MA 02072
•
TEL: (781) 344-8226
•
FAX: (781) 344-8481
•
E-Mail: sales@micropowerdirect.com
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