SMD POWER RESISTORS
–
AEC-Q200 QUALIFIED
Type 3522 Series
Key Features
3 Watts at
70°C
Small size to
power ratio
Supplied on
tape
Value marked
on resistor
Available via
distribution
500 volt
maximum
overload
250 volt
working
voltage
Terminal finish
matte Sn over
Ni
AEC-Q200
Qualified
TE Connectivity is pleased to announce that our 3522 series resistor is now AEC-
Q200 qualified. This low cost high power device, suitable for auto placement in
volume and for most applications, including high frequency operations, owing to
the short lead structure is supplied as standard on 7 inch Reels of 2000 pieces
per reel.
Characteristics
–
Electrical
Power rating at 70°C
Rated current (Jumper)
Max. overload current (Jumper)
Max working voltage
Max overload voltage
Dielectric withstand voltage
Temperature range
Ambient temperature
3W
2.5A
10A
250V
500V
500V
-55°C ~ +155°C
70°C
* Rated continuous working voltage (RCWV) shall be determined from
RCWV =
√(Rated
Power x Resistance Value), or Maximum RCWV listed above,
whichever is less
**Recommended Circuit Board Design - If this device is anticipated to run at full
continuous power then action to improve the cooling should be taken. This can
be a metal substrate, copper pad left under the chip, an opening in the PCB or
enlarged silver conductor pads each end.
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
SMD POWER RESISTORS
–
AEC-Q200 QUALIFIED
Power derating curve
For resistors operated in ambient temperatures above 70°C, power rating
must be derated in accordance with this curve.
Construction and dimensions
L ± 0.10
6.35
Power rating
@70°C
3W
W ± 0.15
3.20
H ± 0.10
1.10
ℓ ± . 5
0.60
Resistance
Range
<5 Ω
Ω
- 10MΩ
Ω
-
MΩ
ℓ ± .
1.80
Standard series
Tolerance %
Jumper
± 1%
± 5%
E96
E24
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
SMD POWER RESISTORS
–
AEC-Q200 QUALIFIED
Performance specification
Characteristics
Operational life
Limits
± %+ . Ω
<
Temperature
Coefficient of
Resistance
Ω
a
Test Methods
125, at35% of operating power,
1000H(1.5 hours
ON , .5 hour
OFF . MIL-STD-202)
Appl to rate curre t for Ω
Parametrically test per lot and
sample size requirements, summary
to show Min, Max, Mean and
Standard deviation at room as well as
Min and Max operating
temperatures. (User Spec)
Electrical test not required. Inspect
device construction, marking and
workmanship
(MIL-STD-883 Method 2009)
Verify physical dimensions to the
applicable device detail specification
Note: User(s) and Suppliers spec.
Electrical test not required.
(JESD22 MH Method JB-100)
Note: Add Aqueous wash chemical
–
OKEM Clean or equivalent.
Do not use banned solvents.
( MIL-STD-202 Method 215)
Force of 1.8kg for 60 seconds.
(JIS-C-6429)
1000hrs. @T=155°C.Unpowered.
Measurement at 24±2 hours after
test conclusion.
(MIL-STD-202 Method 108)
Appl to rate curre t for Ω
1000 Cycles (-55°C to +155°C).
Measurement at 24±2 hours after
test conclusion
(JESD22 Method JA-104)
1Ω
≤
R
≤10Ω ≤
±400PPM/°C
10Ω< R
≤100Ω ≤
±200PPM/°C
100Ω<R≤10MΩ ≤
±100PPM/°C
External Visual
No Mechanical Damage
Physical
dimension
Reference 2.0 Dimension
standards
Resistance to
solvent
Terminal
Strength
High
Temperature
Exposure
(storage)
Marking Unsmeared
Not broken
±(1%+0.1Ω)max
<5
Ω
Temperature
cycling
Resistance change rate is
±
.5%+ . Ω Ma
<5
Ω
Appl to rate curre t for Ω
Moisture
Resistance
Resistance change rate is
±
.5%+ . Ω Ma .
T=24 hours /cycle. Unpowered.
Measurement at 24±2 hours
after test conclusion.
(MIL-STD-202 Method 106)
Appl to rate curre t for Ω
10% rated power, 85°C/85% RH,
1000H,
Measurement at 24 hours after test
conclusion
(MIL-STD-202 Method 103)
Appl to rate curre t for Ω
<5
Ω
Biased Humidity
Resistance change rate is
± %+ . Ω Ma
.
<
Ω
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
SMD POWER RESISTORS
–
AEC-Q200 QUALIFIED
Test Methods
Wave Form: Tolerance for half sine
shock pulse. Peak value is
g’s.
Mechanical
±(1%+0.1Ω)max
Normal duration (D) is 6.
Shock
(MIL-STD-202 Method 213)
5g’s for
i ., c cle each of
orientations
Note: Use *5 PCB.
thick
secure points on one long side and 2
secure points at corners of opposite
Vibration
±(1%+0.1Ω)max
sides. Parts
ou ted withi ’ fro
any secure point.
Test from 10-2000Hz.
(MIL-STD-202 Method 204)
-55°C/+155°C, Note: Number of
cycles required - 300,
Maximum transfer time -20 seconds,
±(1%+0.1Ω)max
Thermal Shock
Dwell time -15 minutes. Air-Air.
(MIL-STD-202 Method 107)
<50mΩ
Apply to rate current for 0Ω
With the electrometer in direct
contact with the discharge tip, verify
the voltage setting at levels of
±500V, ±1KV, ±2KV, ±4KV, ±8KV, The
ESD
±(10%+0.1Ω)max
electrometer reading shall be within
±10% for voltages from 500V to
≦800V.
(AEC-Q200-002)
For both leaded & SMD. Electrical
test not required.
Magnification 50X. Conditions:
a) Method B 4hrs at 155°C dry heat,
Solderability
95% coverage Min.
the dip in bath with 245°C, 5s.
b) Method B: at 215°C, 5s.
c) Method D: at 260°C, 60s.
(J-STD-002)
No ignition of the tissue paper
V-0 or V-1 are acceptable. Electrical
or scorching of the pinewood
test not required.
Flammability
board
(UL-94)
±(1%+0.05Ω)max
2mm (Min) (JIS-C-6429)
Board Flex
<50mΩ
Apply to rate current for 0Ω
Temperature sensing at 500°C,
Voltage power subjected to 32VDC
Flame
current clamped up to 500ADC and
No flame
Retardance
decreased in 1.0VDC/hour.
(AEC-Q200-001)
Condition B No per-heat of samples.
Note: Single Wave Solder - Procedure
Resistance to
2 for SMD and Procedure 1 for
± %+ . 5Ω
max.
Soldering Heat
Leaded with solder within 1.5mm of
device body.
(MIL-STD-202 Method 210)
<50mΩ
Apply to rate current for 0 W
* Sulfuration test: H2S 3~5PPM 50 ±2 91%~93%RH 1000H
Characteristics
Limits
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
SMD POWER RESISTORS
–
AEC-Q200 QUALIFIED
Marking:
Marking for E-96 series in 2512 size: 4 digit marking
First three digits are significant figures of resistance and the fourth
digit represents the number of following zeros. N.B. For values below
100Ω the letter R denotes decimal point eg. 1R80 = 1.8Ω
Marking for E-24 series in 2512 size: 3 digit marking
First two digits are significant figures, and the third digit represents
the number of zeros
Packing specification:
Taping dimensions (mm)
A
±0.10
3.5
B
±0.10
6.7
C
±0.15
2.0
ØD
+0.1 -0
1.5
E
±0.10
1.75
F
±0.15
5.5
G
±0.1
4.0
W
±0.30
12
ØD₁
±0.1
1.5
T
±0.1
1.35
Peeling strength of Top Cover Tape
Test Condition 0.1 to 0.7 N at a peel-off speed of 300mm / min.
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
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