Application Specification
Metrimate Drawer Connectors
NOTE
114-- 10039
11 Mar 11 Rev C
i
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of Metrimate Drawer Connectors. These
connectors are available in 4, 12, 19, or 25 circuit positions in the standard version connector and in 8 and 15
positions in the power version. They are designed for use with various contacts and wire sizes 30--8 AWG. The
wires can be crimped with hand tools or by automatic machines. The plug housings accept socket contacts
and the receptacle housings accept pin contacts.
Figure 1 shows typical products and their features. The terms identifying the features are used throughout this
specification.
MOUNTING FLANGE
PLUG
GUIDE PIN
RECEPTACLE
MOUNTING FLANGE
SOCKET CAVITIES
POLARIZING SLOT
POLARIZING KEY
COLLAR
Figure 1
115-
-168
2. REFERENCE MATERIAL
2.1. Revision Summary
This paragraph is reserved for a revision summary covering the most recent additions and changes made to
this specification which include the following:
D
Updated document to corporate requirements.
E2011
Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111
All Rights Reserved
PRODUCT INFORMATION 1--800--522--6752
TE logo is a trademark.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.te.com
1
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LOC B
114- 10039
2.2. Customer Assistance
Reference Part Number 212609 and Product Code 5018 are representative numbers of Metrimate Drawer
Connectors. Use of these numbers will identify the product line and expedite your inquiries through a TE
service network established to help you obtain product and tooling information. Such information can be
obtained through a local TE Representative (Field Sales Engineer, Field Applications Engineer, etc) or, after
purchase, by calling the Technical Assistance Center or the Product Information number at the bottom
of page 1.
2.3. Drawings
Customer Drawings for each product part number are available from the service network. The information
contained in Customer Drawings takes priority if there is a conflict with this specification or with any technical
documentation supplied by TE.
2.4. Specifications
Product Specifications provide performance test information. Application Specifications provide
application requirements and reference materials.
Product Specifications:
108--10033 Metrimate Connectors
108--10042 Type III+ Contacts
108--10045 Pin and Socket, Size 8 Contacts (Power Application)
Application Specifications:
114--10004 Type III+ Contacts
114--10014 Pin and Socket, Size 8 Contacts (Power Application)
2.5. Instructional Material
The following list includes instruction sheets (408--series) that provide assembly procedures for product,
operation, maintenance and repair of tooling, as well as setup and operation procedures of applicators; and
customer manuals (409--series) that provides setup, operation, and maintenance of TE machines.
Document
Number
408--1216
408--1379
408--1817
408--3295
408--6610
408--6613
408--6614
408--6827
408--7347
408--7414
408--7424
408--7516
408--7773
408--7942
408--8040
408--9387
408--9816
408--9819
408--9866
409--5842
409--5855
Document Title
Extraction Tools 305183, 305183--2 Thru --8, and 1--305183--8
Selection Charts for Multimate Pin And Socket Contacts
Insertion Tool 200893--2
Preparing Reel Of Contacts For Application Tooling
Application and Maintenance For Hand Crimping Tool 90066--7
Application and Maintenance For Hand Crimping Tool 90067--4
Application and Maintenance For Hand Crimping Tool 90067--5
Extraction Tool 58095--1
Insertion Tools 91002--1 and --2
Application and Maintenance For Hand Crimping Tool 90225--2
Checking Terminal Crimp Height Or Gaging Die Closure
Screw Machine Contacts and Application Tooling
Application and Maintenance For Hand Crimping Tool 90331--1
Application and Maintenance For Hand Crimping Tool 90310--2
HDM Quick--Change Applicators (Side--Feed Type) With Mechanical Feed System
Application and Maintenance For Hand Crimping Tool 90310--3
Handling Of Reeled Products
PRO--CRIMPER* II Hand Tool Assembly 58495--1 With Die Assembly 58495--2
Terminal Reef Flange Removal Tool 354030--1
AMP--O--LECTRIC* Model “G” Terminating Machine 354500--[ ]
AMP--O--MATIC* Side Feed Stripper--Crimper Model II Machine No. 854040--3 and --4
2.6. Soldering Information
Corporate Bulletin No. 52 is available upon request and can be used as a guide in soldering. This bulletin
provides information on various flux types and characteristics along with commercial designation and flux
removal procedures. A checklist is attached to the bulletin as a guide for information on soldering problems.
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Rev
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114- 10039
3. REQUIREMENTS
3.1. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the housing
material.
B. Reeled Contacts
When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically.
C. Shelf Life
The contacts should remain in the shipping containers until ready for use to prevent deformation to the
contact. The contacts should be used on a first in, first out basis to avoid storage contamination that could
adversely affect signal transmissions.
3.2. Mounting Holes and Panel Cutouts
A. Panel Mounting
The connector halves can be installed or removed from either the back or the front of the panel. Usually,
the plug is mounted in the cabinet panel, while the receptacle is mounted in the drawer panel. Dimensions
and layout for mounting holes and panel cutouts are shown in Figure 2.
SAE 4.76 [.1875]
(6/32) Dia Through
Hole (2)H
or
M4x0.7--6HA Dia
B
G
22.02
[.867]
2.29 [.090]
x 45_
17.65
[.695]
H x 45_
B
D
F
A
F
G
4.39
[.173]
Dia
A
C
C
D
2.39 [.094] R (Max)
9.53 [.375]
E
PANEL CUTOUT FOR PLUGS
(Socket Housings)
A
45.29
[1.783]
40.51
[1.595]
55.49
[2.183]
50.77
[1.995]
61.04
[2.403]
56.26
[2.215]
68.66
[2.703]
63.88
[2.515]
B
14.02
[.552]
13.89
[.547]
14.02
[.552]
13.89
[.547]
15.90
[.626]
15.93
[.627]
15.90
[.626]
15.93
[.627]
C
17.27
[.680]
12.75
[.502]
27.43
[1.080]
22.91
[.902]
29.21
[1.150]
24.38
[.960]
36.83
[1.450]
32.00
[1.260]
7.11 [.280]
E
PANEL CUTOUT FOR RECEPTACLES
(Pin Housings)
DIMENSIONS
D
E
4.47
17.27
[.176]
[.680]
6.73
17.27
[.265]
[.680]
4.47
17.27
[.176]
[.680]
6.73
17.27
[.265]
[.680]
6.38
17.83
[.251]
[.702]
8.79
17.83
[.346]
[.702]
6.38
17.83
[.251]
[.702]
8.79
17.83
[.346]
[.702]
F
26.21
[1.032]
26.21
[1.032]
36.37
[1.432]
36.37
[1.432]
41.96
[1.652]
41.96
[1.652]
49.58
[1.952]
49.58
[1.952]
3.18 [.125]
R (Max)
NUMBER OF POSITIONS
4
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
12
19, Power
Connectors--
8 & 15
25
G
36.32
[1.430]
31.50
[1.240]
36.32
[1.430]
31.50
[1.240]
36.88
[1.452]
32.05
[1.262]
36.88
[1.452]
32.05
[1.262]
H
——
3.56
[.140]
——
3.56
[.140]
——
4.57
[.180]
——
4.57
[.180]
200-
-147E
H
Mounting holes may be threaded as noted for use with screws, or clearance-- drilled for use with nuts.
Figure 2
Rev
C
3
of 8
114- 10039
B. Panel Mating Dimensions
The panel mating dimensions when the drawer connectors are mounted shall be as shown in Figure 3.
FRONT PANEL
MOUNTING DIMENSION
40.39 [1.590]
41.91 [1.650]
FRONT PANEL
MOUNTING DIMENSION
40.39 [1.590]
41.15 [1.620]
STANDARD
DRAWER
CONNECTORS
POWER
DRAWER
CONNECTORS
REAR PANEL
MOUNTING DIMENSION
22.61 [.890]
24.64 [.970]
REAR PANEL
MOUNTING DIMENSION
Figure 3
22.61 [.890]
23.88 [.940]
3.3. Mounting Hardware
Connector plug housings are float--mounted with a shoulder screw to allow some movement of the housings for
easier mating. The screws are not included, but may be ordered (Part No. 208211--1 or 208211--4).
3.4. Wire Size and Preparation
Contacts are available for the wire sizes specified. Prepare wire for crimping by stripping insulation according
to dimensions in Figure 4. DO NOT nick, scrape, or cut the stranded or solid wire conductor during stripping
operation.
WIRE SIZE RANGE
(AWG)
30--14
26--16
18--8
CONTACT TYPE
Crimp Type
Solder Type
Solder Type
(with Preformed wire
barrel insulation support)
Size 8
III+
3.96 [.156] (A)
WIRE STRIP LENGTH
DISCRETE WIRE
A
9.53 [.375] (A)
Figure 4
NOTE:
NOT TO SCALE
115-
-160
3.5. Loading Contacts Into Housing
Normally an insertion tool is not required to insert contacts into housing, but, if the wire bundle is large or the
individual wires are fragile, the use of an insertion tool is recommended. Refer to Section 5, TOOLING.
NOTE
After loading contact, pull back lightly on the wire to make sure contact is locked into position.
4
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Rev
C
114- 10039
3.6. Wire Dress
A minimum of 51 mm [2 in.] is required between the connector and a cable tie, also between the connector and
any bend of the wires.
3.7. Mating
This connector is specially designed with solid molded guide pins on the plug and extra long collars on the pin
housings of receptacle. These features help to ensure positive mating of the connector halves. The radial float
feature of the plug allows blind mating with misalignment of up to 2.29 [.090]. Connector halves should bottom,
but may be separated by up to 2.03 [.080] for size 16 contacts and 1.27 [.050] for size 8 contacts.
3.8. Polarizing and Keying
The connector features polarizing slots on the plug and polarizing keys on the receptacle. To prevent
mismating same--size connector halves, keying plugs may be placed in socket cavities of the connector plug.
Keying plugs are available under Part No. 207654--1.
3.9. Contact Crimp Criteria
Contacts must be crimped to designated height. Refer to Application Specification (See Paragraph 2.4) for
particular type of contacts.
3.10. Connector Application
The Drawer Connector can be used free--hanging or mounted in a panel. Refer to Paragraph 2.5 for applicable
instruction sheets on assembling connectors.
3.11. Soldering and Cleaning (Solder Type Contacts Only)
A. Flux Selection
Solder type contacts must be fluxed prior to soldering. Selection of flux must be compatible with the solder
method used, and with safety requirements.
B. Cleaning
Removal of fluxes, residues, and activators is mandatory. Cleaning procedures will depend on the type of
flux used. The following cleaning compounds and chemicals may be used to clean the contacts without
any adverse effects to them or the housings. See Figure 5.
CLEANER
NAME
Alpha 2110H
Bioact 3C--7z
CarbitolD
Isopropyl Alcohol
Kester 5778s
Kester 5779s
Lonco 520D
Lonco 530D
Terpene Solvent
H
Product of Fry’s Metals, Inc.
s
Product of Litton Systems, Inc.
TIME
(
(Minutes)
)
TYPE
Aqueous
Solvent
Solvent
Solvent
Aqueous
Aqueous
Aqueous
Aqueous
Solvent
z
Product of Petroferm, Inc.
1
5
1
5
5
5
5
5
5
TEMPERATURES
(Maximum)
CELSIUS
FAHRENHEIT
132
270
100
100
100
100
100
100
100
212
212
212
212
212
212
212
Room Ambience
D
Product of Union Carbide Corp.
Figure 5
DANGER
NOTE
Consideration must be given to toxicity and other safety and health requirements as recommended in the
Material Safety Data Sheet (MSDS) supplied by the solvent manufacturer.
If you have a particular solvent that is not listed, consult a TE Representative before using it with these
connectors.
Rev
C
5
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