MAP200 Series Contactor With 1 Form A (SPST-NO)
Contacts Rated up to 500 Amps, 12-900VDC
Product Facts
s
Designed to be the smallest,
lightest weight, lowest cost
sealed contactor in the industry
with its current rating.
s
Built-in coil economizer
(models requiring external
economizer also available).
s
Optional auxiliary contact for
easy monitoring of power
contact position.
s
Hermetically sealed –
intrinsically safe, operates in
explosive/harsh environments
with no oxidation or
contamination of coils or
contacts, including long periods
of non-operation.
s
Versatile coil and power
connections.
s
MIL-PRF-32085 versions in
development
For factory-direct application assistance, dial
800-253-4560, ext. 2053, or 805-220-2053.
Performance Data
Parameter
Units Value for MAP200 Series
Contact Arrangement, power contacts
1 Form A (SPST-NO)
Rated Operating Voltage
VDC 12 - 900
Continuous (Carry) Current, Typical
A
500 @ 85°C, 400 mcm conductors
Consult Factory for required conductors for higher currents
Make/Break Current at Various Voltages
1/
A
See next page
1/
Break Current at 320VDC
A
2,000, 1 cycle
Contact Resistance, Typ. (@200A)
mohms 0.2
Load Life
Cycles See next page
Mechanical Life
Cycles 1 million
Contact Arrangement, auxiliary contacts
1 Form A (SPST-NO)
Aux. Contact Current, Max.
A
2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min.
mA
100mA @ 8V
Aux. Contact Resistance, Max.
ohms 0.417@ 30VDC / .150 @ 125VAC
Dielectric Withstanding Voltage
Vrms 2,200 @ sea level
Insulation Resistance @ 500VDC
megohms 100
2/
Shock, 11ms 1/2 sine, peak, operating
G
20
Vibration, sine, 80-2000Hz., peak
G
20
Operating Temperature
°C
-55 to +85
Weight, Nominal
lb.(kg) .95 (.43)
1/
Main power contacts
2/
50 at end of life
3/
Use with AMP LOUVERTAC 5-192013-9. Consult factory for threaded mount
Coil Operating Voltage (valid over temperature range)
Voltage (will operate)
Voltage (Max.)
Pickup (close) Voltage Max.
Hold Voltage (Min.)
Dropout (open) Voltage (Min.)
Inrush Current (Max.)
Holding Current (Avg.)
Inrush Time (Max.)
18-32VDC
32VDC
18VDC
10VDC
2VDC
4.5A
0.5A
100ms
Part Numbering System
Typical Part Number
MAP200 A R D E
Series:
MAP200 = 500 Amp, 12-900VDC Contactor
Contact Form:
A = Normally Open
H = Normally Open with Aux. Contacts
Coil Voltage:
R = 18-32VDC
Coil Wire Length:
A = 15.3 in (390 mm)
B = 6.0 in (152 mm)
D = Coil connector on relay (requires option “E” or “X” in next step).
Coil Terminal Connector:
N = No connector
E = 9-pin subminiature “D” plug mounted on contactor housing
F = 9-pin subminiature “D” plug mounted on 15.3 in (390 mm) flying leads.
X = Special configuration (consult factory)
Mounting & Power Terminals:
A = Bottom Mount & Male M8 x 1.25 Thread Terminals
B = Bottom Mount & Female 1/4-20 Thread Terminals
C = Bottom Mount & Plug-in Terminals
3/
D = Bottom Mount & Female M6 x 1 Thread Terminals
A
socket.
© 2004 by Tyco Electronics Corporation. All Rights Reserved.
KILOVAC, AMP, LOUVERTAC and TYCO are trademarks.
Other products and company names mentioned herein may be trademarks of their
respective owners.
1
Catalog 1654857
Issued 6-04
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
500 Amp, 12-900VDC Contactor with
1 Form A (SPST-NO) Contacts
MAP200 Series
Outline Dimensions
2.688
±
.01
(68.28
±
.26)
LABEL
1.05
±
.01
(26.67
±
.26)
(Continued)
.800
±
.01
(20.3
±
.26)
2 X M6 x 1 THREAD
.45 (11.43) MIN DEPTH (11 THREADS)
TORQUE VS THREAD ENGAGEMENT
8 TO 11 THREADS: 80 TO 100 IN-LB (9.1 TO 11.3 NM)
7 TO 8 THREADS: 70 TO 80 IN-LB (7.9 TO 9.1 NM)
5 TO 7 THREADS: 60 TO 70 IN-LB (6.8 TO 7.9)
3.289
±
.025
(83.54
±
.635)
2 X 10-32 THREAD THRU
TORQUE: 15 TO 30 IN-LB (1.7 TO 3.3 NM)
1.65
±
.01
(42.0
±
.26)
WIRE VIEW REMOVED
FOR CLARITY
2.245
±
.025
(57.02
±
.635)
2.523
±
.025
(64.08
±
.635)
2.20
±
.025
(55.81
±
.63)
1.431
±
.025
(36.35
±
.635)
.546
±
.01
(13.87
±
.26)
3.17
±
.01
(80.48
±
.26)
Estimated Make & Break Power Switching Ratings
100,000
Continuous Current Carry Region
200A
Non-continuous Current Carry Region
Electrical Load Life Ratings for Typical Applications
Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)
@90% capacitive pre-charge (make only) see chart below
@80% capacitive pre-charge (make only) see chart below
Cycles
Cycles
Cycles
Cycles
50,000
50
12
1*
10,000
600
28 VDC
@200A make/break (2 consecutive, reverse polarity) (1)
2,000A (break only) (1)
180
270
Estimated Life (Cycles)
VDC
0V
DC
C
VD
1,000
(1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH.
(2) Life based on projected Weibull Life with 95% teliability.
* Does not meet dielectric and IR after test.
700
650
900
400
VD
C
VDC
VDC
120
100
MAP200 CAPACITIVE MAKE TEST CURVES
Amps
10
600
550
500
80% Minimum
Pre Charge
1
1
10
100
1,000
10,000
450
400
350
300
250
200
150
100
50
0
0.0
0.5
1.0
1.5
2.0
NOTES:
Load Current (Amps)
1) FOR RESISTIVE LOADS WITH 300µH MAXIMUM INDUCTANCE.
2) ESTIMATES BASED ON EXTRAPOLATED DATA. USER IS ENCOURAGED TO VERIFY RATING IN ACTUAL APPLICATION.
3) END OF LIFE WHEN DIELECTRIC STRENGTH BETWEEN TERMINALS FALLS BELOW 50MEGOHMS @ 500VDC.
4) THE MAXIMUM CONTACT MAKE AND BREAK POWER IS ESTIMATED AT 208KW.
BREAK ONLY ABOVE 208KW TO AVOILD CONTACT WELDING.
90% Nominal
Pre Charge
mS
1654857 – 2.5M – KRG – FP – 6-04
Printed in U.S.A.
For factory-direct application assistance, dial
800-253-4560, ext. 2053, or 805-220-2053.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
2
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