CAP200 Series Contactor With 1 Form A (SPST-NO)
Contacts Rated up to 500 Amps, 12-900VDC
Product Facts
s
Designed to be the smallest,
lightest weight, lowest cost
sealed contactor in the industry
with its current rating.
s
Built-in coil economizer – only
1.7W hold power @ 12VDC and
it limits back EMF to 0V.
(models requiring extenal
economizer also available).
s
Optional auxiliary contact for
easy monitoring of power
contact postion.
s
Hermetically sealed –
intrinsically safe, operates in
explosive/harsh environments
with no oxidation or
contamination of coils or
contacts, including long periods
of non-operation.
s
Versatile coil and power
connections.
s
UL Recognized for the U.S. and
Canada (File E208033).
s
CE marked for EC applications.
s
AIAG QS9000 designed, built
and approved
For factory-direct application assistance, dial
800-253-4560, ext. 2053, or 805-220-2053.
Performance Data
Parameter
Units Value for CAP200 Series
Contact Arrangement, power contacts
1 Form A (SPST-NO)
Rated Operating Voltage
VDC 12 - 900
Continuous (Carry) Current, Typical
A
500 @ 85°C, 400 mcm conductors
Consult Factory for required conductors for higher currents
Make/Break Current at Various Voltages
1
/
A
See next page
1
/
Break Current at 320VDC
A
2,000, 1 cycle
3
/
Contact Resistance, Typ. (@200A)
mohms 0.2
Load Life
Cycles See next page
Mechanical Life
Cycles 1 million
Contact Arrangement, auxiliary contacts
1 Form A (SPST-NO)
Aux. Contact Current, Max.
A
2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min.
mA
100mA @ 8V
Aux. Contact Resistance, Max.
ohms 0.417@ 30VDC / .150 @ 125VAC
Dielectric Withstanding Voltage
Vrms 2,200 @ sea level
Insulation Resistance @ 500VDC
megohms 100
2
/
Shock, 11ms 1/2 sine, peak, operating
G
20
Vibration, sine, 80-2000Hz., peak
G
20
Operating Temperature
°C
-40 to +85
Weight, Nominal
lb.(kg) .95 (.43)
1/
2/
Coil Operating Voltage (valid over temperature range)
Voltage (will operate)
9-36VDC
32-95VDC
Voltage (Max.)
36VDC
95VDC
Pickup (close) Voltage Max.
Hold Voltage (Min.)
Dropout (open) Voltage (Min.)
Inrush Current (Max.)
Holding Current (Avg.)
Inrush Time (Max.)
9VDC
7.5VDC
6VDC
32VDC
22VDC
18VDC
48-95VDC
95VDC
48VDC
34VDC
27VDC
3.8A
1.3A
0.7A
0.13A@12V, 0.07A@24V 0.03A@48V 0.02A@72V
130ms
130ms
130ms
Part Numbering System
Typical Part Number
CAP200 A A A N A
Series:
CAP200 = 500 Amp, 12-900VDC Contactor
Contact Form:
A = Normally Open
H = Normally Open with Aux. Contacts
Coil Voltage:
A = 9-36VDC (1 = requires external coil economizer)
D = 32-95VDC (2 = requires external coil economizer)
J = 48-95VDC (3 = requires external coil economizer)
Coil Wire Length:
A = 15.3 in (390 mm)
B = 6.0 in (152 mm)
Coil Terminal Connector:
N = None
E = 9-pin subminiature “D” plug mounted on contactor housing
F = 9-pin subminiature “D” plug mounted on 15.3 in (390 mm) flying leads.
X = Special configuration (consult factory)
Mounting & Power Terminals:
A = Bottom Mount & Male 10mm x 8 Terminals
C = Plug-in Terminals
4
/
Main power contacts
50 at end of life
3/
Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts
4/
Use with AMP LOUVERTAC 5-192013-9. Consult factory for threaded mount socket.
© 2004 by Tyco Electronics Corporation. All Rights Reserved.
KILOVAC, AMP, LOUVERTAC and TYCO are trademarks.
Other products and company names mentioned herein may be trademarks of their
respective owners.
1
Catalog 1654770
Revised 6-04
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
500 Amp, 12-900VDC Contactor with
1 Form A (SPST-NO) Contacts
CAP200 Series
Outline Dimensions
2.29
±
.02 DIA
(58.19
±
.51)
1.05
±
.01
(26.67
±
.26)
(Continued)
A1 "+" POSITIVE TERMINAL
.225
±
.01DIA
(5.72
±
.26)
M8 x 1.25 POWER TERMINALS
(HARDWARE SUPPLIED):
2 X M8 WASHER, STAINLESS
2 X M8 LOCKWASHER – SPLIT RING, STAINLESS
2 X M8 x 1.25 NUT, STAINLESS
TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM)
A2 "–" NEGATIVE TERMINAL
MOUNTING HARDWARE (NOT SUPPLIED):
2 X M5 BOLT
2 X M5 LOCKWASHER
2 X M5 NARROW WASHER
TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM)
1.65
±
.01
(42.0
±
.26)
2.688
±
.01
(68.28
±
.26)
AUXILIARY CONTACT LEADS
WHITE = AUXILIARY CONTACT
(WHEN ORDERED)
BLACK = – COIL
RED = + COIL
SEE COIL WIRE
LENGTH IN P/N
COIL LEADS
2.20
±
.025
(55.81
±
.63)
2.04
±
.02 DIA
(51.94
±
.51)
STAINLESS
2.85
±
.025
(72.3
±
.63)
.55
±
.025
(14.04
±
.63)
3.17
±
.01
(80.48
±
.26)
2.05
±
.02
(52
±
.51)
2.58
±
.02
(65.6
±
.51)
.5
±
.01
(12.6
±
.26)
Estimated Make & Break Power Switching Ratings
100,000
Continuous Current Carry Region
200A
Non-continuous Current Carry Region
Electrical Load Life Ratings for Typical Applications
Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)
@90% capacitive pre-charge (make only) see chart below
@80% capacitive pre-charge (make only) see chart below
Cycles
Cycles
Cycles
Cycles
50,000
50
12
1*
10,000
600
28 VDC
@200A make/break (2 consecutive, reverse polarity) (1)
2,000A (break only) (1)
180
270
Estimated Life (Cycles)
VDC
0V
DC
VD
C
1,000
(1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH.
(2) Life based on projected Weibull Life with 95% teliability.
* Does not meet dielectric and IR after test.
CAP200 CAPACITIVE MAKE TEST CURVES
900
400
VD
C
VDC
VDC
120
100
700
650
Amps
10
600
550
500
80% Minimum
Pre Charge
1
1
10
100
1,000
10,000
NOTES:
Load Current (Amps)
1) FOR RESISTIVE LOADS WITH 300µH MAXIMUM INDUCTANCE.
2) ESTIMATES BASED ON EXTRAPOLATED DATA. USER IS ENCOURAGED TO VERIFY RATING IN ACTUAL APPLICATION.
3) END OF LIFE WHEN DIELECTRIC STRENGTH BETWEEN TERMINALS FALLS BELOW 50MEGOHMS @ 500VDC.
4) THE MAXIMUM CONTACT MAKE AND BREAK POWER IS ESTIMATED AT 208KW.
BREAK ONLY ABOVE 208KW TO AVOILD CONTACT WELDING.
450
400
350
300
250
200
150
100
50
0
0.0
0.5
1.0
1.5
2.0
90% Nominal
Pre Charge
mS
1654770 – 2.5M – KRG – FP – 6-04
Printed in U.S.A.
For factory-direct application assistance, dial
800-253-4560, ext. 2053, or 805-220-2053.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
2
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