Bulletin I27189 11/04
IRKJ60/04A
STANDARD DIODES
ADD-A-pak
TM
GEN V Power Modules
Features
High Voltage
Industrial Standard Package
Thick Al metal die and double stick bonding
Thick copper baseplate
UL approval pending
3500V
RMS
isolating voltage
Benefits
Full compatible TO-240AA
High Surge capability
Easy Mounting on heatsink
Al
2
0
3
DBC insulator
Heatsink grounded
60 A
Mechanical Description
The Generation V of Add-A-pak module combine the
excellent thermal performance obtained by the usage
of Direct Bonded Copper substrate with superior me-
chanical ruggedness, thanks to the insertion of a solid
Copper baseplate at the bottom side of the device.
The Cu baseplate allow an easier mounting on the
majority of heatsink with increased tolerance of surface
roughness and improve thermal spread.
The Generation V of AAP module is manufactured
without hard mold, eliminating in this way any possible
direct stress on the leads.
The electrical terminals are secured against axial pull-out:
they are fixed to the module housing via a click-stop
feature already tested and proved as reliable on other IR
modules.
Electrical Description
These modules are intended for general purpose high
voltage applications such as high voltage regulated power
supplies, lighting circuits, temperature and motor speed
control circuits, UPS and battery charger.
Major Ratings and Characteristics
Parameters
I
F(AV)
@ 100°C
I
F(RMS)
I
FSM
@ 50Hz
@ 60Hz
V
RRM
T
J
T
STG
IRKJ60
60
94
1000
1047
400
- 40 to 150
- 40 to150
Units
A
A
A
A
V
o
o
C
C
www.irf.com
1
IRKJ60/04A
Bulletin I27189 11/04
ELECTRICAL SPECIFICATIONS
Voltage Ratings
Voltage
Type number
IRKJ60/04A
V
RRM
, maximum repetitive
peak reverse voltage
V
400
V
RSM
, maximum non-
repetitive peak rev. voltage
V
500
I
RRM
max.
@ 150°C
Code
04
mA
10
Forward Conduction
Parameter
I
F(AV)
I
F(AV)
Max. average forward current
@ Case temperature
Max. average forward current
@ Case temperature
I
F(RMS)
Max. RMS forward current
I
FSM
Max. peak, one-cycle forward,
non-repetitive surge current
IRKJ60
60
100
55
105
94
1000
1047
950
995
Units
A
°C
A
°C
A
Conditions
180° conduction, half sine wave
180° conduction, half sine wave
DC @ 92°C case temperature
t = 10ms
No voltage
reapplied
100% V
RRM
reapplied
No voltage
reapplied
100% V
RRM
reapplied
Sinusoidal half wave,
Initial T
J
= T
J
max.
A
t = 8.3ms
t = 10ms
t = 8.3ms
t = 10ms
It
2
Maximum I t for fusing
2
5000
4564
4500
4100
A
2
s
t = 8.3ms
t = 10ms
t = 8.3ms
I
√t
2
Maximum I
√t
for fusing
2
70.7
0.642
5.7
1.51
KA
√s
2
t = 0.1 to 10ms, no voltage reapplied
V
F(TO)
r
f
V
FM
Threshold voltage
Forward slope resistance
Max. forward voltage drop
V
mΩ
V
I
FM
= 190A, T
J
= 25°C, t
p
= 400µs square wave
Blocking
Parameter
I
RRM
V
INS
Max. peak reverse leakage
current
RMS isolation voltage
IRKJ60
10
3500 (1 sec)
Units
mA
V
Conditions
T
J
= 150
o
C
50 Hz, circuit to base, all terminals shorted
Thermal and Mechanical Specifications
Parameter
T
J
T
stg
R
thJC
R
thCS
T
Junction temperature range
Storage temperature range
Max. thermal resistance,
junction to case
Typical thermal resistance,
case to heatsink
Mounting tourque ±10%
to heatsink
busbar
Approximate weight
Case style
IRKJ60
-40 to 150
-40 to 150
0.5
0.1
5
4
110 (4)
TO-240AA
Units
°C
°C
K/W
K/W
Conditions
Per junction, DC operation
Mounting surface flat, smooth and greased
A mounting compound is recommended and the
torque should be rechecked after a period of 3 hours
to allow for the spread of the compound
JEDEC
Nm
gr (oz)
wt
2
www.irf.com
IRKJ60/04A
Bulletin I27189 11/04
∆R
Conduction (per Junction)
(The following table shows the increment of thermal resistance R
thJC
when devices operate at different conduction angles than DC)
Devices
IRKJ60
Sine half wave conduction
180
o
0.11
120
o
0.13
90
o
0.16
60
o
0.22
30
o
0.32
180
o
0.09
Rect. wave conduction
120
o
0.14
90
o
0.17
60
o
0.23
30
o
0.32
Units
°C/W
Ordering Information Table
(1)
Device Code
-
IRK
1
1
2
3
4
5
-
-
-
-
-
J
2
60
3
/
04
4
A
5
(2)
+
Module type
Circuit configuration (2 diodes/common anode)
Current code (60 = 60A)
Voltage rating (04 = 400V)
A = Gen V
+
(3)
Outline Table
Dimensions are in millimeters and [inches]
www.irf.com
3
IRKJ60/04A
Bulletin I27189 11/04
Maximum Allowable Case Temperature (°C)
Maximum Allowable Case T
emperature (°C)
150
140
130
IRK.56.. S
eries
R
thJC
(DC) = 0.5 K/ W
150
140
130
IR
K.56.. S
eries
R
thJC
(DC) = 0.5 K/ W
Conduction Angle
Conduction Period
120
110
100
30°
90
0
10
20
30
90°
60°
40
120°
180°
50
60
70
120
110
30°
100
90
60°
90°
120°
0
20
40
60
180°
DC
80
100
Average Forward Current (A)
Average Forward Current (A)
Fig. 1 - Current Ratings Characteristics
Maximum Average Forward Power Loss (W)
180°
120°
90°
60°
30°
R Limit
MS
Maximum Average Forward Power L s (W)
os
Fig. 2 - Current Ratings Characteristics
120
100
80
60
R
MSLimit
40
20
0
0
20
40
60
80
100
Average Forward Current (A)
Conduction Period
90
80
70
60
50
40
30
20
10
0
0
10
DC
180°
120°
90°
60°
30°
Conduction Angle
IR
K.56.. S
eries
Per Junc tion
T
J
= 150°C
20
30
40
50
60
70
IR
K.56.. S
eries
Per Junction
T
J
= 150°C
Average Forward Current (A)
Fig. 3 - Forward Power Loss Characteristics
Fig. 4 - Forward Power Loss Characteristics
1100
Peak Half Sine Wave On-state Current (A)
Peak Half Sine Wave On-state Current (A)
1000
900
800
700
600
500
400
300
1
At Any Rated Load Condition And No
Vrrm Applied Following Surge.
Initial Tj = 150˚C
@ 60 Hz 0.0083 s
@ 50 Hz 0.0100 s
1200
1100
Maximum Non Repetitive Surge Current
Versus Pulse Train Duration.
Initial Tj = 150˚C
1000
No Voltage Reapplied
900
800
700
600
500
400
300
200
0.01
IRKJ60
IRKJ60
10
100
0.1
Pulse Train Duration (s)
1
Number Of Equal Amplitude Half Cycle Current Pulses (N)
Fig. 5 - Maximum Non-Repetitive Surge Current
Fig. 6 - Maximum Non-Repetitive Surge Current
4
www.irf.com
IRKJ60/04A
Bulletin I27189 11/04
120
Maximum T
otal Forward Power Loss (W)
R
SA
th
100
80
60
40
20
0
0
20
40
60
80
100
0
IRK.56.. S
eries
Per Junc tion
T
J
= 150°C
180°
(S
ine)
0.
7
1
K/
W
=
0.
5
K/
W
K/
W
-D
el
ta
DC
1.5
K/
W
2K
/W
3 K/
W
R
7 K/ W
20
40
60
80
100
120
140
T
otal RMSOutput Current (A)
Maximum Allowable Ambient T
emperature (°C)
Fig. 7 - Forward Power Loss Characteristics
450
Maximum T
otal Power Loss (W)
400
350
300
250
200
150
100
50
0
0
20
40
60
2 x IR
K.56.. S
eries
S
ingle Phase Bridge
Connected
T
J
= 150°C
80
100
120
R
th
180°
(S
ine)
180°
(Rect)
0.
2
0.
3
SA
K/
W
=
1
0.
W
K/
K/
W
ta
el
-D
R
0.5
K/
W
1 K/
W
0
140
20
40
60
80
100
120
140
T
otal Output Current (A)
Maximum Allowable Ambient T
emperature (°C)
Fig. 8 - Forward Power Loss Characteristics
450
Maximum T
otal Power Loss (W)
400
350
300
250
200
150
100
50
0
0
20
40
60
3 x IR
K.56.. S
eries
T
hree Phas Bridge
e
Connected
T
J
= 150°C
80
120°
(R
ect)
0.
3
0.
4
R
t
A
hS
=
K/
W
2
0.
W
K/
-D
0.5
K/
W
ta
el
R
K/ W
0.7
K/ W
1 K/
W
1.5 K
/W
3KW
/
0
100 120 140 160
20
40
60
80
100
120
140
T
otal Output Current (A)
Maximum Allowable Ambient T
emperature (°C)
Fig. 9 - Forward Power Loss Characteristics
www.irf.com
5