Application Specification
Pin Receptacle Contact
NOTE
07 NOV 12 Rev A
114-2083
i
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches].
Unless otherwise specified, dimensions have a tolerance of ±0.13 mm [±.005 in.] and angles have a tolerance of ±2°.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of the Pin Receptacle Contact. These requirements
are applicable to automatic machine crimping tools. For specific wire and insulation ranges relative to the
products covered in this specification, refer to Figure 3.
When corresponding with TE Connectivity Personnel, use the terminology provided in this specification to
facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1.
Insulation Barrel
Wire Barrel
Mating End
Pin Receptacle Contact
Figure 1
2. REFERENCE MATERIAL
2.1. Revision Summary
•
•
•
•
Updated document to corporate requirements
Complete update
Added new text throughout document
Added new figures and tables throughout document
2.2. Customer Assistance
Reference Product Base Part Number 60373 and Product Code 1173 are representative of the Pin Receptacle
Contact. Use of these numbers will identify the product line and help you to obtain product and tooling
information. Such information can be obtained through a local Representative, by visiting our website at
www.te.com, or by calling PRODUCT INFORMATION or the TOOLING ASSISTANCE CENTER at the numbers
at the bottom of this page.
2.3. Drawings
Customer Drawings for product part numbers are available from the service network. If there is a conflict
between the information contained in the Customer Drawings and this specification or with any other technical
documentation supplied, call PRODUCT INFORMATION at the number at the bottom of this page.
©2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.te.com
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TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
114-2083
2.4. Instructional Material
Instruction Sheets (408-series) provide product assembly instructions or tooling setup and operation procedures
and Customer Manuals (409-series) provide machine setup and operating procedures. Documents available
that pertain to this product are:
408-3295
408-7424
408-8040
408-8059
408-8322
408-9816
408-10389
409-5128
409-5207
409-5289
409-5842
409-10012
409-10027
409-10029
409-10042
409-10047
409-10073
409-10076
409-10088
409-10099
409-10200
Preparing (Reel-Wrap) Reel of Contacts for Application Tooling
Checking Terminal Crimp Height or Gaging the Die Closure
Heavy Duty Miniature Quick-Change Applicators (Side-Feed Type)
General Preventative Maintenance for Applicators
Heavy Duty Industrial (HD-I) Side-Feed Type Applicator
Handling Reeled Product
Ocean Side-Feed Applicators
Basic AMP-O-LECTRIC* Model “K” Terminating Machines
Model “T” Terminating Unit 694620-[ ]
Model “T” Terminating Unit 458000-4
AMP-O-LECTRIC Model “G” Terminating Machine 354500-[ ]
AMP-O-MATIC* Side-Feed Stripper-Crimper III Machine 1320895-[ ]
Stripping Module 1490502-[ ], 1490500-[ ], and 1725910-[ ]
Stripping Module 1490503-[ ] and 1490501-[ ]
Direct Drive Terminator (DT)-3000 Machines 1725100-[ ] and DT-5000 Machines 1725800-[ ]
AMP 3K* Terminating Machine 1725950-[ ] and AMP 5K* Terminating Machine 1725900-[ ]
AMP-O-LECTRIC Servo Terminator (ST) III 1752200-[ ]
Tyco Electronics -- SLE (CQM) User Manual
System III Precision Controller Retrofit Kit 1976800-[ ]
AMP-3K/40* Terminating Machines 2119683-[ ] and AMP-5K/40* Terminating Machines 2119684-[ ]
Stripping Modules for Use With AMP-3K/40 Terminators 2119685-2 and
AMP-5K/40 Terminators 2119685-6
3. REQUIREMENTS
3.1. Safety
Do not stack product shipping containers so high that the containers buckle or deform.
3.2. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the contact
material.
B. Shelf Life
The contacts should remain in the shipping containers until ready for use to prevent deformation to the
contacts. The contacts should be used on a first in, first out basis to avoid storage contamination that could
adversely affect performance.
C. Chemical Exposure
Do not store contacts near any chemical listed below as they may cause stress corrosion cracking in the
contacts.
Alkalies
Amines
Ammonia
Carbonates
Citrates
Nitrites
Phosphates Citrates
Sulfur Nitrites
Sulfur Compounds
Tartrates
3.3. Reeled Products
When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically. When using
tape-mounted contacts, care must be taken to prevent stretching, sagging, or other distortion that would prevent
smooth feeding of the tape through automatic machine feed mechanisms. Store coil wound reels horizontally
and traverse wound reels vertically.
3.4. Wire Selection and Preparation
The contacts will accept wire size ranges provided in Figure 2.
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CAUTION
DO NOT nick, scrape, or cut the wire conductor during the stripping operation.
!
Insulation
Wire Conductor
Insulation Diameter
Strip Length
NOTE:
Not to Scale
AUTOMATIC MACHINE WIRE CRIMP DIMENSIONS
PART
NUMBER
WIRE
QTY
SIZE
(AWG)
24
22
20
24
22
20
24
22
20
24
22
20
24
22
20
24
22
20
---
3.30 [.130]
1.78 [.070]
---
3.30 [.130]
1.58 [.062]
INSUL
DIA
STRIP
LENGTH
WIRE BARREL CRIMP
WIDTH
HEIGHT
±0.05 [.002]
1.02 [.040]
3.30 [.130]
1.58 [.062]
1.09 [.043]
1.17 [.046]
1.02 [.040]
1.09 [.043]
1.17 [.046]
RECEPTACLE FOR 1.02 mm [.040 in.] DIAMETER PIN
1
42428-[ ]
1
1
42869-[ ]
62160-[ ]
1
1
1
1
60348-[ ]
1
1
1
42429-[ ]
1
1
1.22-1.80
[.048-.071]
1.02 [.040]
3.30 [.130]
1.58 [.062]
1.09 [.043]
1.17 [.046]
0.91 [.036]
0.99 [.039]
1.07 [.042]
RECEPTACLE FOR 1.27 mm [.050 in.] DIAMETER PIN
1.22-1.80
[.048-.071]
1.02 [.040]
3.30 [.130]
1.58 [.062]
1.09 [.043]
1.17 [.046]
1.02 [.040]
3.30 [.130]
1.58 [.062]
Figure 2
1.09 [.043]
1.17 [.046]
F
2.03 [.080]
F
F
2.03 [.080]
F
F
---
---
F
2.03 [.080]
F
F
---
---
F
2.03 [.080]
F
TYPE
CRIMPER
INSUL BARREL CRIMP
WIDTH
TYPE
CRIMPER
RECEPTACLES FOR 0.76 mm [.030 in.] OR 0.81 mm [.032 in.] DIAMETER PINS
60373-[ ]
1742980-[ ]
1
1
1
1
1742851-[ ]
1
1
1.22-1.80
[.048-.071]
RECEPTACLE FOR 1.40 mm [.055 in.] DIAMETER PIN
1.22-1.80
[.048-.071]
3.5. Crimped Contact Requirements
The contact shall be located in desired tooling and crimped according to the instructions packaged with that
tooling. See Section 5, TOOLING, of this document for details on tooling options.
CAUTION
Wire insulation shall NOT be cut or broken during the crimping operation, nor shall the insulation be crimped into the
contact wire barrel. Reasonable care should be taken by tooling operators to provide undamaged wire terminations.
!
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Flush to 0.76
[.030] Max
Wire Barrel Closed at Seam with
No Strands Protruding or Showing
Wire Barrel
Flash 0.20
[.008] Max
Wire Barrel
Crimp Width
Wire Barrel
Crimp Height
Effective
Crimp Length
Wire Insulation and
Conductors Must be
Visible in this Area
Rear Bellmouth
0.25-0.64
[.010-.025]
X-X
0.08 [.003]
Max Burr
Front Bellmouth
0.51 [.020] Max
0.51 [.020] Max
Cutoff Tab
See X-X
Figure 3
A. Wire Barrel Crimp
The crimp applied to the wire portion of the contact is the most compressed area and is most critical in
ensuring optimum electrical and mechanical performance of the crimped contact. The contact wire barrel
crimp height must be within the dimension provided in Figure 3.
B. Effective Crimp Length
For optimum crimp effectiveness, the crimp must be within the area shown and must meet the crimp
dimensions provided in Figure 2. Effective crimp length shall be defined as that portion of the wire barrel,
excluding bellmouth(s), fully formed by the crimping tool. Instructions for adjusting, repairing, and inspecting
tools are packaged with the tools. See Section 5, TOOLING.
C. Bellmouths
The front and rear bellmouths shall be as shown and conform to the dimensions given in Figure 3.
D. Burrs
The cutoff burr shall not exceed the dimensions shown in Figure 3.
E. Cutoff Tab
The cutoff tab shall be as shown in Figure 3.
F. Wire Barrel Flash
The wire barrel flash shall not exceed the dimensions shown in Figure 3, Section X-X.
G. Wire Barrel Seam
The wire barrel seam shall be completely closed and there shall be not evidence of loose wire strands or
wire strands visible in the seam.
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H. Conductor Location
The end of the wire shall be flush with the front end of the wire barrel or extend to the dimension shown in
Figure 3. Both insulation and conductor shall be visible between the insulation barrel and wire barrel.
CAUTION
Care shall be taken not to allow insulation to be crimped in the wire barrel.
!
I. Insulation Barrel Crimp
Crimp width and type shall be as shown in Figure 3.
CAUTION
Reasonable care shall be taken not to cut or break the insulation during the crimping operation.
!
J. Twist and Roll
There shall be no twist, roll, deformation or other damage to the mating portion of the crimped contact that
will impair usage of the contact. See Figure 3.
K. Straightness
The force applied during crimping may cause some bending between the crimped wire barrel and the mating
portion of the contact. Such deformation is acceptable within the limits provided in Figure 4.
5° Max
Datum Line
5° Max
5° Max
5° Max
Figure 4
NOTE
Periodic inspections must be made to ensure crimped contact information is consistent as shown.
i
3.6. Contact Repair
Once a contact has been damaged, it cannot be used. It must be cut from the wire and replaced with a new
contact.
4. QUALIFICATIONS
Contact TE for agency evaluation and approval information for specific product part numbers.
5. TOOLING
Refer to the table in Figure 5 for related tooling and termination information.
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