SPECIFICATION CONTROL DRAWING
TITLE
Date
WIRE, RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE-INSULATED,
4-10-06
NORMAL WEIGHT, GENERAL PURPOSE, 600 VOLT
This specification sheet forms a part of the latest of Raychem Specification 80.
82A0812
Revision
H
CONDUCTOR - SILVER-COATED COPPER
JACKET -
RADIATION-CROSSLINKED,
MODIFIED FLEXIBLE ETFE
PRIMARY INSULATION -
RADIATION-CROSSLINKED,
MODIFIED FLEXIBLE ETFE
COLOR - LIGHT GREEN
TABLE I. CONSTRUCTION DETAILS
FINISHED WIRE
MAXIMUM
RESISTANCE
AT 20°C
(ohms/1000 ft)
46.9
28.2
19.2
11.7
7.14
4.62
2.96
1.89
1.12
.714
.490
.326
.204
.133
DIAMETER
(in.)
.038
.044
.054
.064
.076
.092
.116
.137
.187
.230
.277
.359
.433
.558
±
±
±
±
±
±
±
±
±
±
±
±
±
±
.003
.003
.003
.004
.004
.005
.005
.006
.008
.008
.010
.010
.016
.016
MAXIMUM
WEIGHT
(lb/1000 ft)
1.7
2.5
3.7
5.2
8.0
11.9
19.3
27.9
50.0
77.3
118.
190.
282.
442.
PART NUMBER
1/
82A0812-26-*
82A0812-24-*
82A0812-22-*
82A0812-20-*
82A0812-18-*
82A0812-16-*
82A0812-14-*
82A0812-12-*
82A0812-10-*
82A0812-8-*
82A0812-6-*
82A0812-4-*
82A0812-2-*
82A0812-0-*
WIRE
CONDUCTOR
SIZE
STRANDING
(AWG) (number x AWG)
26
24
22
20
18
16
14
12
10
8
6
4
2
0
63 x
105 x
154 X
154 X
259 X
259 x
665 x
665 x
665 x
665 x
1045 x
1665 x
1665 x
2660 x
44
44
44
42
42
40
42
40
38
36
36
36
34
34
DIAMETER OF
STRANDED
CONDUCTOR
(in.)
MINIMUM
MAXIMUM
.021
.017
.027
.023
.033
.029
.043
.037
.053
.047
.067
.061
.086
.078
.106
.096
.140
.126
.173
.157
.208
.192
.285
.265
.345
.325
.465
.435
TABLE II. PERFORMANCE DETAILS
BEND TESTING
PART NUMBER
1/
82A0812-26-*
82A0812-24-*
82A0812-22-*
82A0812-20-*
82A0812-18-*
82A0812-16-*
82A0812-14-*
82A0812-12-*
82A0812-10-*
82A0812-8-*
82A0812-6-*
82A0812-4-*
82A0812-2-*
82A0812-0-*
MANDREL DIAMETER
(inch) (±3%)
CROSSLINKING PROOF TEST
.375
.500
.500
.500
.750
1.00
1.00
1.50
2.00
3.00
4.00
5.00
6.00
8.00
WEIGHT
(lb) (± 3%)
CROSSLINKING PROOF TEST
.500
.750
1.00
1.50
2.00
2.00
3.00
3.00
3.00
4.00
4.00
4.00
6.00
6.00
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES
AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL
REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL.
R
Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
Page 1 of 2
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
© 2006 Tyco Electronics Corporation. All rights reserved.
Revision
SCD Number
SPECIFICATION CONTROL DRAWING
Page 2 of 2
H
82A0812
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 150°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
CONCENTRICITY: 70% (minimum)
CROSSLINKING PROOF TEST: 300 ± 3°C,
30 minutes for AWG 26 - 14, 1 hour for AWG 12 and larger
IDENTIFICATION AND COLOR STRIPING DURABILITY:
125 cycles (250 strokes) (minimum), 500 g weight
INSULATION ELONGATION AND TENSILE STRENGTH:
AWG 26,
Elongation, 75% (minimum)
Tensile Strength, 3000 lbf/in
2
(minimum)
AWG 24 -10, Elongation, 75% (minimum)
Tensile Strength, 3500 lbf/in
2
(minimum)
AWG 8 - 0, Elongation, 125% (minimum)
Tensile Strength, 3000 lbf/in² (minimum)
INSULATION FLAWS:
Primary Insulation,
Spark Test, 1.5 kV (rms) at 3 kHz
Impulse Dielectric Test, 6.0 kV (peak)
Finished Wire,
Spark Test, 3.0 kV (rms) at 3 kHz
Impulse Dielectric Test, 8.0 kV (peak)
INSULATION THICKNESS:
For AWG 26 - 18, .004 inch (minimum) for primary insulation
.004 inch (minimum) for outer jacket
For AWG 16 - 10, .005 inch (minimum) for primary insulation
.005 inch (minimum) for outer jacket
For AWG 8 - 4,
.008 inch (minimum) for primary insulation
.012 inch (minimum) for outer jacket
For AWG 2 - 0,
.010 inch (minimum) for primary insulation
.015 inch (minimum) for outer jacket
JACKET COLOR: White preferred
PRODUCT IDENTIFICATION: AWG 26 - 10, black ink only
AWG 8 and larger, black ink preferred
SECANT MODULUS: (Test per ASTM D 882)
AWG 26 - 10: 5.0 x 10
4
lbf/in
2
(maximum)
AWG 8 and larger: 4.0 x 10
4
lbf/in
2
(maximum)
2% strain, 2 inch jaw separation, 0.2 inch/minute
SHRINKAGE: 150 ± 3°C for 6 hours,
AWG 26 -10, 0.13 inch (maximum) in 12 inches
AWG 8 - 0, 0.25 inch (maximum) in 12 inches
VOLTAGE WITHSTAND TEST (Post Environmental): 2500 volts (rms), 60 Hz
PART NUMBER:
The "*" in the part numbers on page 1 shall be replaced by color code designators.
1/ Example: AWG 16, white wire: 82A0812-16-9
AWG 16, white with blue stripe: 82A0812-16-96
1/ See footer section on page 1