1
H
38999
High Density
Call 800-678-0141
Product Data Sheet
Product Data Sheet
A connector that has the
High Density Interconnects
The HD38999 family of connectors has 30% more contact
density than the highest density Mil Spec 38999 connectors of
its size. This series of connectors was designed to utilize mil-
specified 38999 components with the exception of the contacts
and inserts arrangement. Utilizing existing mil-qualified 39029
size 23 contacts and 38999 insert materials, these connectors
are essentially a drop-in replacement for the standard 38999
connector.
This connector design benefits users in a couple of different
ways. For those users who need to increase the amount of
contacts in their application, the HD38999 series
allows them to do so without increasing the size of
their connector. For users who are looking to de-
crease the overall size of their system, they can do
so by using smaller shell sizes without decreasing
the number of contacts.
Amphenol has qualified this series of connectors to
the requirements of MIL-DTL-38999. Amphenol also
manufacturers this high density series in Filter, Hermetic and
customized versions to fit our customer’s needs. Please contact
us if additional information is required.
connections...
Goes from 9 to 187 contacts!
PDS-208-12
HD38999 Connectors
available styles:
•
Aluminum
•
Composite
•
Stainless Steel
• Sealed (IP67)
•
Filtered
For more information e-mail:
hd38999info@amphenol-aao.com
High Density Shell Sizes (Front of Pin Insert Shown)
(all contacts are size 23)
1
3
8
1
4
1
10
17
25
32
3
9
16
24
31
39
46
47
53
55
52
16
25
33
42
50
24
32
41
49
58
2
7
15
30
1
31
55
73
84
12
11
8
7
6
9
5
1
3
4
2
10
9
8
7
18
17
13
19
1
14
15
16
6
18
2
3
4
5
29
32
88
40
59
67
72
73
71
66
9-9
3
11-19
6
13-32
19
15-55
18
17-73
18
1
4
12
19-88
22
3
11
20
Increased number of contacts
in HD38999 insert pattern
compared to Standard 38999*
contact density of same
shell size.
1
1
6
14
23
33
44
56
67
79
90
100
109
117
121
108
116
89
99
66
78
5
13
22
32
43
55
4
11
21
32
44
57
69
82
94
107
119
130
140
46
21
33
32
45
59
72
86
101
115
128
142
155
167
12
22
33
45
58
70
83
95
108
120
131
5
60
73
87
102
116
129
143
156
168
177
185
187
176
184
21-121
42
23-151
51
141
148
151
147
25-187
59
Amphenol
* Standard inserts for 38999 series are shown in
Amphenol’s Combined Circular Catalog,12-C( )
Aerospace
The Interconnection Leader
Call 800-678-0141 or visit us at www.amphenol-aerospace.com
H
38999
High Density
1.
2.
3.
Connector Type
Shell
Styles
2
Call 800-678-0141
Call 800-678-0141
Product Data Sheet
Product Data Sheet
PDS-208-12
Easy Steps to build a part number... HD38999
4.
Service
Class
Shell Size –
Insert Arrangement
5.
6.
Alternate
Positions
7.
PCB
Options
Contact
Type
TV or
PTV (Potted version)
06
RW
23-151
P
B
(P25)
Step 1.
Select a Connector Type
P
(prefix
for
Potted)
TV
TVP
MTV
CTV
CTVP
Designates
Tri-Start Series Connector
Back panel mounted receptacle
CLUTCH-LOK connector with “MS” stamping
(Note: remove dashes in how to order part number
when ordering CLUTCH-LOK)
Composite MIL-DTL-38999 Series III connector
Panel mounted composite receptacle
Step 6.
Select an Alternate Position
A, B, C, D, E or blank for normal.
Shell
Size
Key & keyway
arrangement
identification letter
AR°
or AP°
BSC
105
102
80
35
64
91
95
113
90
53
119
51
80
135
49
66
62
79
80
135
49
66
62
79
BR° or
CR° or
DR° or
BP° BSC CP° BSC DP° BSC
140
132
118
140
155
131
141
156
145
156
146
141
142
170
169
140
145
153
142
170
169
140
145
153
215
248
230
205
234
197
208
182
195
220
176
184
196
200
200
200
180
197
196
200
200
200
180
197
265
320
312
275
304
240
236
292
252
255
298
242
293
310
244
257
280
272
293
310
244
257
280
272
9
Step 2.
Select a Shell Style
00
01
02
06
07
26
97
96
Designates
Wall mount receptacle
Line receptacle
Box mount receptacle
Straight plug
Jam nut receptacle
Proprietary CLUTCH-LOK high vibration
straight plug (service Classes RK & RS only)
Reduced flange jam nut receptacle (not available in composite)
Straight plug with integral backshell (not available in composite)
11,
13,
and
15
17
and
19
Step 3.
Select a Service Class
RF
RW
RL
DT
ZN
Designates
Electroless nickel plated aluminum, optimum EMI shield-
ing effectiveness -65dB @ 10GHz specification min., 48
hour salt spray, 175°C
Corrosion resistant olive drab cadmium plate aluminum,
500 hour extended salt spray, EMI -50dB @ 10GHz
specification min.,175°C
Corrosion resistant stainless steel, electro-deposited
nickel, 48 hours salt spray, 175°C, non-firewall
Durmalon plated, alternative to cadmium.
Corrosion resistant, 500 hour extended salt spray
EMI -50dB @ 10GHz specification min. without CR
6
Zinc-Nickel alternative to cadmium.
Corrosion resistant, 500 hour salt spray, conductive,
–65°C to +175°C
pheno
l
Am
HS
Ro
21,
23,
and
25
U
E
/2
002
/
95
/
N*
A
B
C
D
E
N*
A
B
C
D
E
N*
A
B
C
D
E
N*
A
B
C
D
E
C
E
/2
002
/
95
/
pheno
l
Am
C
Step 4.
Select a Shell Size – Insert Arrangement
Shell Sizes are MIL-DTL-38999, Series III, with the newer
High Density insert arrangements shown on page 1.
Shell Size
Insert Arrangement
Number
E
/2
002
/
95
/
C
E
E
E
pheno
l
Am
RECEPTACLE
(front face shown)
MAIN
KEYWAY
PLUG
(front face shown)
MAIN
KEYWAY
HS
Ro
U
HS
Ro
AR
BSC
BR
BSC
˚
AP
BSC
BP
BSC
˚
˚
CR
BSC
˚
U
DR
BSC
˚
˚
CP
BSC
˚
DP
BSC
˚
A plug with a given
rotation letter will mate
with a receptacle with
the same rotation
letter. The angles for
a given connector are
the same whether it
contains pins or sock-
ets. Inserts are not
rotated in conjunction
with the master key/
keyway.
Step 7.
Select a PCB Contact Option
Step 5.
Select a Contact Type
P
S
Designates
Pin contacts
Socket contacts
Pin
Socket
Pin
Contacts
Socket
Contacts
Contacts with Alignment Contacts with Alignment
Disc*
Disc*
PCB tail
stickout
+/-.040 inch
.100” nominal
.150” nominal
.200” nominal
.250” nominal
.300” nominal
.350” nominal
9-
11-
13-
15-
17-
19-
21-
23-
25-
9
19
32
55
73
88
121
151
187
P1
P15
P2
P25
P3
P35
P1AD
P15AD
P2AD
P25AD
P3AD
P35AD
S1
S15
S2
S25
S3
S35
S1AD
S15AD
S2AD
S25AD
S3AD
S35AD
Amphenol
Aerospace
* See page 8 for more information on alignment discs for
HD38999 connectors.
Note: Standard tail diameter is 0.019 ±.001
H
38999
High Density
Contacts & Tools
Contact Part Numbers:
Size 23 Sockets
Size 23 Pins
Sealing Plugs
10-597330-735 (M39029/17-172)
10-597331-735 (M39029/18-177)
10-405996-222 (MS27488-22-2)
3
Call 800-678-0141
Product Data Sheet
PDS-208-12
Tools:
Crimp Tool: DanielsM22520/2-01
Positioner: Daniels M22520/2-12 Pins
Insertion Tool: Daniels DAK225-22
Removal Tool: Daniels DRK225-22
Note: Wire insulation diameter greater than 0.045 is too large for
the extraction tool to work propely. Connector damage is possible.
Crimp Barrel Dia.:
(Inches) .034-.036
Crimp Barrel Depth:
(Inches) .151-.155
Technical Data
HD38999 series was designed to meet and/or exceed the specifications of MIL-
DTL-38999. The connector series has been tested to all the requirements of 38999
with the use of AS39029 size 23 contacts. Test reports are available upon request.
The following is a summary of some of the performance requirements.
EMI Shielding Effectiveness:
Electrical:
22 AWG:
24 AWG:
26 AWG:
28 AWG:
Solid metal to metal coupling, EMI grounding fingers and
conductive finishes have proven to be the ultimate in EMI/
EMP shielding effectiveness. The following chart illustrated
shielding effectiveness data which is typical in HD38999
connectors.
140
120
100
LEAKAGE dB
5.0 AMPS
3.0 AMPS
2.0 AMPS
1.5 AMPS
Insulation Resistance: 5000 megohms min.@500 VDC 25C
Dielectric Withstanding Voltage: 1000 VRMS@sea level
Mechanical:
Metallic Shells:
80
60
40
20
0
100
200
300
400
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
Material: Aluminum alloy, Stainless Steel
Protection: Electroless Nickel, O.D. Cadmium,
Durmalon (Nickel PTFE), Zinc Nickel
Composite Shells: Material: Thermoplastic
Protection: Electroless Nickel, O.D. Cadmium,
Durmalon (Nickel PTFE), Zinc Nickel
Contacts:
Insert Retention
to Shell:
Durability:
Material: Copper Alloy
Protection: Gold over Nickel
100 psi in axial load
500 full mating and unmating cycles
60G sine per MIL-DTL-38999L Para 4.5.23.2.1
5G2 Random per EIA-364-28E, Test condition A
1G2 Random per EIA-364-28E, Test condition I
Per EIA-364-27B, 300g
500
600
700
800
FREQUENCY MEGAHERTZ
140
120
100
LEAKAGE dB
Vibration:
Shock:
80
60
40
20
0
1
2
3
4
5
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
Environmental:
Operating
Temperature:
Salt Spray:
Metallized:
–65°C to +175°C
Electroless Nickel: 48 hours
Anodic Coating, O. D. Cadmium, Durmalon,
Zinc Nickel: 500 hours
Electroless Nickel: 48 hours
O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours
6
7
8
9
10
FREQUENCY GIGAHERTZ
Salt Spray
Composite:
Amphenol
Aerospace
H
38999
High Density
Shell Styles
TV00(
CTV00(
4
Call 800-678-0141
Product Data Sheet
PANEL HOLE
DIMENSIONS
L (TV)
L
1
(CTV)
V THREAD
A
1
BACK PANEL
MOUNTING
PDS-208-12
S
2 PLACES
R
1
2 PLACES
R
2
2 PLACES
B
THREAD
LL (TV)
LL
1
(CTV)
M (TV)
M
1
(CTV)
AA
Wall Mounting Receptacle
) - Crimp, Metal
) - Crimp, Composite
TT
4 PLACES
.005 M
T
4 PLACES
RED
BAND†
BLUE
BAND††
Z (TV)
Z
1
(CTV)
–A–
A
2
FRONT PANEL
MOUNTING
See how to build a part number on pages 2 & 3
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
MS
B Thread
Shell Class 2A
L
1
Shell Size 0.1P=0.3L- L Max. Max.
Size Code TS (Plated) (TV) (CTV)
9
A
.6250
.469 .514
11
13
15
17
19
21
23
25
B
C
D
E
F
G
H
J
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
.469
.469
.469
.469
.469
.500
.500
.500
.514
.514
.514
.514
.514
.545
.545
.545
M
M
+.000 +.000
–.005 –.005
(TV) (CTV)
.820
.773
1
1.240 MAX
Inches
R
1
A
AA Max.
LL
A
Back Front
Panel
+.006 LL1
Z.
Z
1
R
2
Thick- –.000 ±.005 TT
T
Max. Max. Panel Panel
ness
(TV) (CTV) ±.008
S Max. ±.008 (TV) (CTV) Mount Mount
.948
.128
.153 .198 .650
.510
.234
.905 .908
.216
.594
1
2
.719
.812
.906
.969
1.062
.820
.820
.820
.820
.820
.790
.790
.790
.773
.773
.773
.773
.773
.741
.741
.741
.719
.812
.906
.969
1.043
1.137
1.232
1.323
1.449
1.575
1.701
1.823
.128
.128
.128
.128
.128
.128
.154
.154
.153
.153
.153
.153
.153
.183
.183
.183
.198
.198
.198
.198
.198
.228
.228
.228
.800
.910
1.040
1.210
1.280
1.410
1.530
1.660
.620
.740
.900
1.010
1.130
1.250
1.360
1.470
.234
.234
.234
.234
.234
.204
.204
.204
.905
.905
.905
.905
.905
.905
.905
.905
.908
.908
.908
.908
.908
.904
.904
.904
.194
.194
.173
.194
.194
.194
.242
.242
1.156
1.062
1.250
1.156
1.375
1.250
1.500 1.375
All dimensions for reference only
Line Receptacle
TV01(
CTV01(
) - Crimp, Metal
) - Crimp, Composite
GG (TV)
GG
1
(CTV)
B
THREAD
LL (TV)
LL
1
(CTV)
M (TV)
M
1
(CTV)
.280 MIN FULL THD
V THREAD
See how to build a part number on pages 2 & 3
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
B Thread
0.1P-0.3L-
MS Shell
TS-2A
Size Code (Plated)
A
B
C
D
E
F
G
H
J
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
M
+.000
–.005
(TV)
.820
.820
.820
.820
.820
.820
.790
.790
.790
M
1
+.000
–.005
(CTV)
.773
.773
.773
.773
.773
.773
.741
.741
.741
L
Max.
(TV)
.469
.469
.469
.469
.469
.469
.500
.500
.500
S (TV)
S
1
(CTV)
2 PLACES
RED
BAND
†
BLUE
BAND
††
Z (TV)
Z
1
(CTV)
–A–
1.240 MAX
L (TV)
L
1
(CTV)
Inches
GG
1
±.010
(CTV)
.699
.875
1.007
1.140
1.229
1.380
1.493
1.626
1.777
LL
+.006
–.000
(TV)
.905
.905
.905
.905
.905
.905
.905
.905
.905
LL
1
±.005
(CTV)
.908
.908
.908
.908
.908
.908
.904
.904
.904
Shell
Size
9
11
13
15
17
19
21
23
25
L
1
S
Max. ±.010 S
1
±.010
(CTV) (TV)
(CTV)
.514
.514
.514
.514
.514
.514
.545
.545
.545
.675
.800
.925
1.050
1.238
1.300
1.425
1.550
1.675
.635
.765
.885
1.100
1.197
1.260
1.385
1.510
1.635
Z Max
(TV)
.153
.153
.153
.153
.153
.153
.183
.183
.183
Z Max
(CTV)
1
GG
±.010
(TV)
.812
.905
1.093
1.219
1.375
1.469
1.625
1.750
1.875
.198
.198
.198
.198
.198
.198
.228
.228
.228
All dimensions for reference only
Amphenol
Aerospace
5
H
38999
High Density
Shell Styles
Box Mount Receptacle
TV02(
CTV02(
) - Crimp, Metal
)- Crimp, Composite
Call 800-678-0141
Product Data Sheet
PANEL HOLE
DIMENSIONS
BLUE
BAND
††
RED
BAND
†
L (TV)
L
1
(CTV)
Z (TV)
Z
1
(CTV)
PDS-208-12
S
2 PLACES
R
1
2 PLACES
R
2
2 PLACES
A
1
BACK PANEL
MOUNTING
See how to build a part number on pages 2 & 3
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
Consult Amphenol Aerospace for availability for composite box mount receptacles.
MS
B Thread
M
M
Shell Class 2A
L
1
+.000 +.000
Shell Size 0.1P=0.3L- L Max. Max. –.005 –.005
Size Code TS (Plated) (TV) (CTV) (TV) (CTV)
9
A
.6250
.205
.250
.820
.773
1
TT
4 PLACES
.005 M
T
4 PLACES
B
THREAD
AA
M (TV)
M
1
(CTV)
LL (TV)
LL
1
(CTV)
A
2
FRONT PANEL
MOUNTING
Inches
1
2
R
1
.719
.812
.906
.969
1.062
1.156
1.250
1.375
1.500
A
A
AA Max.
Z.
Z
1
Back Front
Panel
R
2
S
T
Max. Max. Panel Panel Thick-
Max. ±.008 (TV) (CTV) Mount Mount
ness
.594 .948
.128
.153 .198 .650 .510
.234
.719 1.043
.128
.812
1.137
.128
.906
1.232 .128
.969
1.323 .128
1.062
1.449
.128
1.156 1.575
.128
1.250
1.701 .154
1.375
1.823
.154
.153
.153
.153
.153
.153
.183
.183
.183
.198
.198
.198
.198
.198
.228
.228
.228
.800
.910
1.040
.620
.740
.900
.234
.234
.234
.234
.234
.204
.204
.204
LL
+.006
–.000
(TV)
.905
.905
.905
.905
.905
.905
.905
.905
.905
LL1
±.005 TT
(CTV) ±.008
.908
.216
.908
.908
.908
.908
.908
.904
.904
.904
.194
.194
.173
.194
.194
.194
.242
.242
11
13
15
17
19
21
23
25
B
C
D
E
F
G
H
J
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
.205
.205
.205
.205
.205
.235
.235
.235
.250
.250
.250
.250
.250
.280
.280
.280
.820
.820
.820
.820
.820
.790
.790
.790
.773
.773
.773
.773
.773
.741
.741
.741
1.210
1.010
1.280
1.130
1.410
1.250
1.530 1.360
1.660 1.470
All dimensions for reference only
Jam Nut Receptacle
TV07(
CTV07(
C
PANEL THICKNESS
.062 MIN .125 MAX
‘O’ RING
BLUE BAND
††
.378 MAX
D
1
) - Crimp, Metal
) - Crimp, Composite
D
2
V THREAD
B THREAD
H
S
2 PLACES
–A–
K REF
SHELL SIZES 9/11 –
.871
SHELL SIZES 13/25 –
.878
1.280 MAX
RED
BAND
†
.091 MAX
JAM NUT
D-HOLE
MOUNTING
See how to build a part number on pages 2 & 3
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
H
.059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional
Shell
Size
9
11
13
15
17
19
21
23
25
MS Shell
Size Code
A
B
C
D
E
F
G
H
J
B Thread Class
2A 0.1P-0.3L-TS
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
D
1
+.010
–.000
.700
.825
1.010
1.135
1.260
1.385
1.510
1.635
1.760
D
2
+.000
–.010
.670
.770
.955
1.085
1.210
1.335
1.460
1.585
1.710
H Hex
+.017
–.016
.875
1.000
1.188
1.312
1.438
1.562
1.688
1.812
2.000
Inches
S
±.010
1.062
1.250
1.375
1.500
1.625
1.812
1.938
2.062
2.188
V Thread
Metric
M12X1-6g
M15X1-6g
M18X1-6g
M22X1-6g
M25X1-6g
M28X1-6g
M31X1-6g
M34X1-6g
M37X1-6g
C Max.
1.199
1.386
1.511
1.636
1.761
1.949
2.073
2.199
2.323
All dimensions for reference only
Amphenol
Aerospace
FPGA/CPLD
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