M
© 2009 Glenair, Inc.
Contacts
Tools
Series 80 “Mighty Mouse”
Contacts and Tools
Size #23 Crimp Contacts
A
B
Size #23 Crimp Contacts
Standard size #23 contacts accept #22 to #28 AWG wire. Choose "small bore" versions for #26 to #30
AWG wire. For thermocouple applications, specify alumel or chromel contacts. Contacts are bulk
packaged. Terminate with standard M22520 crimper with special positioner.
Contact
Type
Pin
Pin
Pin
Pin
Socket
Socket
Socket
Socket
ØA
In.
mm.
.0335-.0355 0.851-0.902
.0229-.0245 0.582-0.622
.0335-.0355 0.851-0.902
.0335-.0355 0.851-0.902
.0335-.0355 0.851-0.902
.0229-.0245 0.582-0.622
.0335-.0355 0.851-0.902
.0335-.0355 0.851-0.902
.165 (4.19)
.160 (4.06)
#23 Pin Contact
C
D
E
F
G
#23 Socket Contact
Wire Size
#22 – #28
#26 – #30
#22 – #28
#22 – #28
#22 – #28
#26 – #30
#22 – #28
#22 – #28
Material
BeCu
BeCu
Alumel
Chromel
BeCu
BeCu
Alumel
Chromel
Part Number
809-001
809-042
809-065A
809-065C
809-002
809-043
809-066A
809-066C
.289 (7.34)
.283 (7.19)
Color Tool
Band Code
None A, C
Blue A, D
None A, C
None A, C
None A, C
Blue A, D
None A, C
None A, C
Ø .048 (1.22)
.044 (1.12)
#23 Pin
Contact
Ø .0275 (0.699)
.0265 (0.673)
.034 (0.86)
.029 (0.74)
SPHERICAL RADIUS
.015 (0.38) MAX FLAT
ØA
COLOR
BAND
COLOR
BAND
Ø .048 (1.22)
.044 (1.12)
Ø .056 (1.42)
MAX
HOOD
.440 (11.18)
MAX
H
J
K
L
CRIMP TENSILE STRENGTH
Values are in pounds and are minimums.
#23 Socket
Contact
Ø .053
(1.35)
MAX
.275 (6.99)
.265 (6.73)
.031 (0.79)
.025 (0.64)
ØA
.055 (1.40)
MAX
Wire
Gage
#22
#24
#26
#28
#30
Silver or Tin
Coated Copper
Wire
12
8
5
3
1.5
Nickel
Coated
Copper Wire
8
6
3
2
1.5
Material and Finish
Beryllium copper alloy per ASTM B196 or B197, 50 microinches gold plated per ASTM B488 Type 3 Code C
Class 1,27 over nickel plate per QQ-N-290 Class 2, 50-100 microinches.
Thermocouple contacts: alumel or chromel alloy, unplated, per ANSI 96.1
Socket contact hood: stainless steel, passivated per AMS-QQ-P-35.
Specifications
Current Rating: 5 Amps maximum
Voltage Drop (at 5 Amps and 25° C): 70 millivolts maximum
Temperature Range: -65° to + 200° C
Socket Contact Minimum Separation Force: 0.5 ounces
Crimp Tools and Insertion/Removal Tools
Crimper: 809-015
Positioner: 809-005 (standard). Use P/N 809-057 for small bore contacts 809-065 and 809-066
Standard Insertion/Removal Tool: 809-088
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
A-2
Rev. 03-FEB-2009
E-Mail: sales@glenair.com
Series 80 “Mighty Mouse”
Contacts and Tools
Size #23 Crimp Contact Instructions
How To Terminate, Install and Remove Size #23 Contacts
Set Up Crimp Tool.
Install proper positioner into
crimp tool. The label on the positioner shows
the proper tool setting for each wire size. Turn the
adjustment wheel to the correct setting.
Strip Wire.
Remove wire insulation, taking care
to avoid nicking or cutting wire strands. Strip
wire to length shown.
1
2
3
4
5
Adjustment Wheel
.145/.155
(3.68/3.94)
1
Crimp Tool
Positioner
INSPECTION
HOLE
2
Insert wire
into contact. The wire should be
visible in the inspection hole.
Insert contact into crimp tool as shown. Make
sure that the contact is fully inserted into
the tool. Squeeze handle completely. The ratchet
mechanism will not allow a partial crimp. Release
handle and remove contact.
Inspect crimped contact.
Wire should be fully
inserted and the crimp should be uniform in
appearance.
3
4
Insertion⁄Extraction Tool 809-088
EXTRACTION TIP
WHITE END
INSERTION TIP
BLUE END
5
CONTACT
RETAINER CLIP
Install contact into connector.
Push the contact
through the rear grommet until the contact
locks into place. This can usually be done by hand
without the need for a tool. If the wire gage is #26
or smaller, a tool is helpful. There are two techniques
for installing contacts with a tool. One method is to
push the contact in by hand, then use the tool to
finish the insertion. The other method is to position
the insertion tip against the contact shoulder,
then insert the contact. Use insertion/extraction
tool 809-088 to install contacts. Slide the wire into
the groove on the blue end of the tool. Slide the
tool tip up the contact until it touches the contact
shoulder.
USE CARE TO AVOID DAMAGING THE
CONNECTOR.
Contact Extraction.
Use tool 809-088. The white
end is used for contact extraction. First, push
the wire into the groove of the metal tip. Slide the
tip of the tool into the connector. Push the tool into
the connector cavity until the tip bottoms in the
connector. Avoid wiggling or rocking the tip. This may
damage the cavity. A straight push is best. Pinch the
wire between your finger and the white plastic grip
and slide the tool and contact out of the connector.
Wire insulation diameter greater than 0.045
inches (1.14mm) is too large to work properly
with the extraction tool. connector damage is
possible.
6
RUBBER
GROMMET
RETAINER
TINE
6
7
RUBBER
GROMMET
7
© 2009 Glenair, Inc.
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
A-3
Rev. 03-FEB-2009
E-Mail: sales@glenair.com
M
© 2009 Glenair, Inc.
Contacts
Tools
Series 80 “Mighty Mouse”
Contacts and Tools
Adapters, #20 Power Contacts
A
B
Adapter for Crimping #20 AWG Wire to Size #23 Contacts
Size #22 AWG wire is the largest wire size that fits standard size 23 contacts. Use this adapter to
attach larger #20 gage wire. First, crimp wire to adapter, then crimp the adapter into the size #23
contact. Adapters are made of tellurium copper alloy #1452, and are gold plated. Crimp with
M22520/1-01 tool and 809-138 (Daniels TH653) positioner. These adapters cannot be removed
from connectors.
#20 AWG Wire Adapter
C
D
E
F
Adapter
Size
#22-20
Wire Size
#20
Part Number
809-093
Tool
Code
I, K
.031/.026
0.8/0.7)
.160 (4.1)
.430 (10.9)
MAX
.048/.040
1.2/1.0
.059 (1.5) MAX
STD. #23 PIN
809-093
#20 AWG
WIRE
Size #20 Contacts, Crimp Termination
G
#
#20 Pin Contact
Standard size #20 contacts accept #20 to #24 AWG wire. At rated test current of 7.5 amps, the maximum
voltage drop is 55 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless
steel hoods to protect against probe damage. Approved to SAE-AMS-39029. Contacts are bulk
packaged. Terminate with M22520/1-01 crimper and M22520/1-04 positioner.
Contact
Type
Pin
Socket
Military Part
Number
M39029/58-363
M39029/57-357
Color Band
1st
2nd
3rd
Orange Blue
Orange Green
Violet
H
J
K
L
cket
#20 Socket Contact
Wire Size
#20 – #24
#20 – #24
Part Number
850-002-20-363
850-003-20-357
Tool
Code
I, J
Orange I. J
850-002-20-363
.531 (13.49)
REF
.070 (1.78)
MAX
Ø .041/.039
(1.04/0.99)
Ø.048 (1.22)
.046 (1.17)
Ø .094 (2.39)
MAX
850-003-20-357
.518 (13.16)
REF
.070 (1.78)
MAX
Ø .078 (1.98) MAX
Ø .048 (1.22)
.046 (1.17)
.094 (2.39)
MAX
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
A-4
Rev. 03-FEB-2009
E-Mail: sales@glenair.com
Series 80 “Mighty Mouse”
Contacts and Tools
#16 Power Contacts, #12 Power Contacts
Size #16 Power Contacts, Crimp Termination
#16 Pin Contact
Standard size #16 contacts accept #16 to #20 AWG wire. At rated test current of 13 amps, the maximum
voltage drop is 74 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless
steel hoods to protect against probe damage. Approved to SAE-AMS-39029. Contacts are bulk
packaged. Terminate with M22520/1-01 crimper and M22520/1-04 positioner.
Contact
Type
Pin
Socket
#16 Socket Contact
Wire Size
#16 – #20
#16 – #20
Part Number
809-110
809-111
Military Part
Number
M39029/58-364
M39029/57-358
Color Band
1st
2nd
3rd
Orange Blue
Orange Green
Tool
Code
Yellow I. J
Gray
I, J
.531 (13.49)
REF
.103 (2.62)
MAX
.518 (13.16)
REF
.103 (2.62)
MAX
Ø .0635 (1.613)
.0616 (1.562)
.068 (1.73)
.066 (1.68)
.130 (3.30)
MAX
Ø .113 (2.87)
MAX
.068 (1.73)
.066 (1.68)
.130 (3.30)
MAX
Size #12 Power Contacts, Crimp Termination
#12 Pin Contact
Pi
Standard size #12 contacts accept #12 to #14 AWG wire. At rated test current of 23 amps, the maximum
voltage drop is 63 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless
steel hoods to protect against probe damage. Approved to SAE AS39029. Contacts are bulk packaged.
Terminate with M22520/1-01 crimper and M22520/1-04 positioner.
Contact
Type
Pin
Socket
Wire Size
#12 – #14
#12 – #14
Part Number
809-112
809-113
Military Part
Number
M39029/58-365
M39029/57-359
Color Band
1st
2nd
3rd
Orange Blue
Orange Green
Tool
Code
Green I, J
White I, J
#12 Socket Contact
.531 (13.49)
REF
.151 (3.84)
MAX
.518 (13.16)
REF
.151 (3.84)
MAX
Ø .095 (2.41)
.093 (2.36)
.102 (2.59)
.098 (2.49)
.182 (4.62)
MAX
Ø .161 (4.09)
MAX
.102 (2.59)
.098 (2.49)
.182 (4.62)
MAX
© 2009 Glenair, Inc.
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
A-5
E-Mail: sales@glenair.com
M
© 2009 Glenair, Inc.
Contacts
Tools
Series 80 “Mighty Mouse”
Contacts and Tools
Coaxial Contacts
A
B
Size #16 Coaxial Contacts, Crimp Termination
These #16 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the
outer contact 12 amps. DWV voltage rating is 800 Vac rms sea level, 250 Vac at 50,000 feet. Contacts
are packaged individually and are unassembled with instruction sheet. One contact consists of outer
contact , fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are
gold-plated copper alloy. Approved to SAE AS39029. VSWR rating 1.5:1 maximum up to 700 MHz.
5000 megohm insulation resistance.
Military Part
Number
M39029/76-424
M39029/76-425
M39029/78-432
M39029/78-433
Color Band
1st
2nd
3rd
Yellow
Yellow
Yellow
Yellow
Red
Red
Orange
Orange
Yellow
Green
Red
Orange
#16 Pin Contact
C
D
#16 Socket Contact
Type
Pin
Pin
Socket
Socket
Part Number
RG174, RG316, RG179
809-114
RG178
809-115
RG174, RG316, RG179
809-116
RG178
809-117
Cable Size
Tool
Code
A, E, L, M
A, E, L, M
A, E, L, M
A, E, L, M
E
F
G
H
J
K
#12 Socket Contact
.570 (14.48)
MAX
.130 (3.30)
MAX
.560 (14.22)
MAX
.130 (3.30)
MAX
Ø .0635 (1.613)
.0616 (1.562)
SHIELD CRIMP
SLEEVE
Ø .113 (2.87)
MAX
SHIELD CRIMP
SLEEVE
Size #12 Coaxial Contacts, Crimp Termination
These #12 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the
outer contact 12 amps. DWV voltage rating is 1000 Vac rms sea level, 250 Vac at 50,000 feet. Contacts
are packaged individually and shipped unassembled with instruction sheet. One contact consists
of outer contact , fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer
contacts are gold-plated copper alloy. Approved to SAE AS39029. VSWR rating 1.5:1 maximum up
to 700 MHz. 5000 megohm insulation resistance.
Military Part
Cable Size
Part Number Number
RG174, RG316, RG179
809-118
M39029/28-211
RG180
809-119
M39029/28-409
RG174, RG316, RG179
809-120
M39029/27-210
RG180
809-121
M39029/27-402
.570 (14.48)
MAX
.182 (4.62)
MAX
#12 Pin Contact
Type
Pin
Pin
Socket
Socket
Color Band
1st
2nd
3rd
Tool
Code
Red
Brown Brown A, G, N, O
Yellow Black White A, G, N, O
Red
Brown Black A, G, N, O
Yellow Black
Red
A, G, N, O
L
Ø .095 (2.41)
.093 (2.36)
.560 (14.22)
MAX
.182 (4.62)
MAX
SHIELD CRIMP
SLEEVE
Ø .161 (4.09)
SHIELD CRIMP
SLEEVE
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
A-6
Rev. 03-FEB-2009
E-Mail: sales@glenair.com
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