HIGH DENSITY INTERCONNECTS
HD38999
PDS-229-2
PDS-208-26
A CONNECTOR THAT STARTS AT 9 GOES TO 187 CONTACTS
The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999
connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the
exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999
insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector.
1
2
3
7
8
15
This connector design benefits users in a couple of different ways. For those users who need to increase the
amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of
their connector. For users who are looking to decrease the overall size of their system, they can do so by using
smaller shell sizes without decreasing the number of contacts.
42
50
41
49
58
59
67
71
66
72
73
16
25
33
24
32
Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this
high density series in Filter, Hermetic and customized versions to fit our customer’s needs. Please contact us if additional
information is required.
1
8
1
18
29
7
6
9
5
2
32
3
4
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
HIGH DENSITY INTERCONNECTS
INSERT
High Density Shell Sizes (Front of Pin Insert Shown)
(all contacts are size 23)
1
3
8
1
4
1
12
11
8
7
6
9
5
1
3
4
2
10
9
8
7
18
17
13
19
1
14
15
16
6
18
2
3
4
5
32
29
17
25
32
40
47
53
55
52
46
10
3
9
16
24
31
39
2
7
15
30
1
31
55
73
84
16
25
33
42
50
24
32
41
49
58
88
59
67
72
73
71
66
9-9
3
11-19
6
13-32
10
15-55
18
17-73
18
1
4
12
19-88
22
3
11
20
1
1
6
14
23
33
44
56
67
79
90
100
109
117
121
108
116
89
99
66
78
5
13
22
32
43
55
4
11
21
32
44
57
69
82
94
107
119
130
140
46
60
73
87
102
116
129
143
33
21
32
45
59
72
86
101
115
128
142
155
167
12
22
33
45
58
70
83
95
108
120
131
5
156
168
177
185
187
176
184
141
148
151
147
21-121
42
23-151
51
25-187
59
Increased number of contacts in HD38999 insert pattern
compared to Standard 38999*contact density of same shell size.
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
HIGH DENSITY INTERCONNECTS
1.
Connector Type
2.
Shell Style
3.
Service
Class
4.
Shell Size - Insert
Arrangement
5.
Contact Type
6.
Alternate
Positions
7.
PCB Options
TV or PTV (Potted version)
06
RW
23-151
P
B
(P25)
1. CONNECTOR TYPE
TV
TVP
MTV
Tri-Start Series Connector
Back panel mounted receptacle
CLUTCH-LOK high vibration plug connector
(Note: remove dashes in how to order part
number when ordering CLUTCH-LOK)
Tri-Start Composite Series connector
Panel mounted composite receptacle
2. SHELL STYLE
00
40
01
02
06
07
47
26
Wall mount receptacle
Wall mount double flange receptacle
Line receptacle
Box mount receptacle - contact Amphenol
for availability
Straight plug
Jam nut receptacle
Jam nut double flange receptacle
Proprietary CLUTCH-LOK high vibration
straight plug (service Class RK only)
Reduced flange jam nut receptacle (not
available in composite)
Straight plug with integral backshell (not
available in composite)
CTV
CTVP
P (prefix forPotted)
3.
SERVICE CLASS
RF
Electroless nickel plated aluminum,
optimum EMI shielding effective-
ness -65dB @ 10GHz specification
min., 48 hour salt spray, 175°C
Corrosion resistant olive drab
cadmium plate aluminum, 500 hour
extended salt spray, EMI -50dB @
10GHz specification min.,175°C
Corrosion resistant stainless steel,
electro-deposited nickel, 48 hours
salt spray, 175°C, non-firewall
Corrosion resistant stainless steel,
firewall capability, plus 500 hour salt
spray resistance, EMI –45 dB @ 10
GHz specification min., 175°C
Durmalon plated, alternative to
cadmium.
Corrosion resistant, 500 hour ex-
tended salt spray
EMI -50dB @ 10GHz specification
min. without CR6
Zinc-Nickel alternative to cadmium.
Corrosion resistant, 500 hour salt
spray, conductive, –65°C to +175°C
pheno
l
Am
pheno
l
Am
97
HS
Ro
96
C
U
E
/2
002
/
95
/
E
RW
4.
SELECT A SHELL
RL
SIZE – INSERT
ARRANGEMENT
Shell Size
Insert
Arrangement
Number
RK
9-
11-
13-
C
9
19
32
55
73
88
121
151
187
DT
HS
Ro
U
E
/2
002
/
95
/
E
15-
17-
19-
DZ
pheno
l
Am
HS
Ro
21-
23-
25-
U
/2
002
/
95
/E
Shell Sizes are MIL-DTL-38999, Series III, with the newer
High Density insert arrangements shown on page 1.
5. CONTACT TYPE
P
S
Pin Contacts
Socket Contacts
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
C
E
HIGH DENSITY INTERCONNECTS
1.
Connector Type
2.
Shell Style
3.
Service
Class
4.
Shell Size - Insert
Arrangement
5.
Contact Type
6.
Alternate
Positions
7.
PCB Options
TV or PTV (Potted version)
06
RW
23-151
RECEPTACLE
(front face shown)
P
PLUG
B
(P25)
6.
ALTERNATE POSITION
Shell
size
Key & keyway
arrangement
identification
letter
N
A
B
C
D
E
AR°
or AP°
BSC
105
102
80
35
64
91
95
113
90
53
119
51
80
135
49
66
62
79
80
135
49
66
62
79
BR°
or
BP°
BSC
140
132
118
140
155
131
141
156
145
156
146
141
142
170
169
140
145
153
142
170
169
140
145
153
CR°
or CP°
BSC
215
248
230
205
234
197
208
182
195
220
176
184
196
200
200
200
180
197
196
200
200
200
180
197
DR°
or DP°
BSC
(front face shown)
MAIN
KEYWAY
MAIN
KEYWAY
9
265
320
312
275
304
240
236
292
252
255
298
242
293
310
244
257
280
272
293
310
244
257
280
272
DR
BSC
BR
BSC
AR
BSC
˚
AP
BSC
BP
BSC
˚
˚
CR
BSC
˚
˚
˚
CP
BSC
˚
DP
BSC
˚
11,
13,
and
15
N
A
B
C
D
E
A plug with a given rotation letter will mate with a re-
ceptacle with the same rotation letter. The angles for a
given connector are the same whether it contains pins
or sockets. Inserts are not rotated in conjunction with
the master key/keyway.
17
and
19
N
A
B
C
D
E
21,
23
and
25
N
A
B
C
D
E
A, B, C, D, E or blank for normal.
7. PCB CONTACT OPTION
Pin Contacts
P1*
P15*
P2
P25*
P3*
P35
Pin Contacts with
Alignment Disc*
P1AD
P15AD
P2AD
MP25AD
P3AD
P35AD
Socket Contacts
S1
S15
S2
S25
S3
S35
Socket Contacts with
Alignment Disc*
S1AD
S1AD
S2AD
S25AD
S3AD
S35AD
PCB tail stickout +/-
.040 inch
.100* normal
.150* normal
.200* normal
.250* normal
.300* normal
.350* normal
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
CONTACTS & TOOLS
CONTACT PART NUMBERS:
Size 23 Sockets 10-597330-735 (M39029/17-172)
Size 23 Pins
10-597331-735 (M39029/18-177)
Sealing Plugs 10-405996-222 (MS27488-22-2)
TOOLS:
CRIMP BARREL DIA.: CRIMP BARREL
DEPTH:
(Inches) .034-.036
(Inches) .151-.155
Daniels M22520/2-01
Daniels M22520/2-16 Socket
Daniels M22520/2-13 Pin
Insertion Tool: Daniels DAK225-22
Removal Tool: Daniels DRK225-22
Insertion/Removal Tool: M81969/16-04 (Plastic)
Note: Wire insulation diameter greater than 0.045 is too large for the extraction tool
to work properly. Connector damage is possible.
Crimp Tool:
Positioner:
TECHNICAL DATA
HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has
been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon
request. The following is a summary of some of the performance requirements.
EMI SHIELDING EFFECTIVENESS:
Solid metal to metal coupling, EMI grounding
fingers and conductive finishes have proven
to be the ultimate in EMI/EMP shielding
effectiveness. The following chart illustrated
shielding effectiveness data which is typical in
HD38999 connectors.
140
120
100
LEAKAGE dB
ELECTRICAL:
22 AWG:
24 AWG:
26 AWG:
28 AWG:
5.0 AMPS
3.0 AMPS
2.0 AMPS
1.5 AMPS
Insulation Resistance: 5000 megohms min.@500 VDC 25C
Dielectric Withstanding Voltage: 1000 VRMS@sea level
MECHANICAL:
80
60
40
20
0
100
200
300
400
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
Metallic Shells:
Material:
Aluminum alloy, Stainless Steel
Protection:
Electroless Nickel, O.D. Cadmium,
Durmalon (Nickel PTFE), Zinc Nickel
Composite Shells:
Material: Thermoplastic Protection:
Electroless Nickel, O.D. Cadmium, Durmalon
(Nickel PTFE), Zinc Nickel
Contacts:
Material:
Protection:
Copper Alloy
Gold over Nickel
500
600
700
800
FREQUENCY MEGAHERTZ
140
120
100
LEAKAGE dB
Insert Retention to Shell: 100 psi in axial load
Durability: 500 full mating and unmating cycles
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
80
60
40
20
0
1
2
3
4
5
Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1
5G2 Random per EIA-364-28E, Test condition A
1G2 Random per EIA-364-28E, Test condition I
Shock: Per EIA-364-27B, 300g
6
7
8
9
10
FREQUENCY GIGAHERTZ
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
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