( 32.80
SEE NOTES
+0.45
)
-0.60
-C-
( 45 )
$
( 0.85 )
(4X
5.25
)
4.50
)
4.35
( 0.90 )
( 8.00
#
0.25 )
( 5.00
#
0.25 )
E
( 3.20
#
0.10 )
#
0.10 )
(
(
0.75
)
0.65
( 1.30 )
( 9.25 )
TYPE-A
TYPE-B
TYPE-C
TYPE-D
( 1.20
( 19.40
-B-
)
D
D
( 6.40
)
PARTIAL SECTION
F-F
DETAIL
TERM LOCK FINGER
SCALE
5 :1
Y
( 0.55 )
( 1.40 )
DETAIL
1 PLC. AS SHOWN
1 PLC. SYM. OPP.
SCALE
5 :1
Z
TYPE-E
TYPE-F
TYPE-G
SUPPLEMENTARY VIEW
SHOWN W/O CPA
SEE P/N CHART
ALL DIMENSIONS SAME
AS WITH CPA VIEWS
( R 5.05
)
(
0.45
J B C )
( 1.25
(
(
#
0.13 )
( 3.90
#
0.10 -10X)
E
SEE DETAIL
Z
1.50
)
1.30
SEE DETAIL
3.10
)
3.00
W
POLARIZATION OPTIONS
FULL SIZE
SHOWN WITH CPA
F
31.40
#
0.25
THIN WALL
OR BREAK
PERMISSIBLE
ON CORNERS
F
1.70
0.90
6.45
5.65
2
WEDGE-FEMALE
C
DETAIL
4 PLACES
SCALE
5 :1
SECTION
+0.40
35.30
-0.35
LAST 6 DIGITS OF P/N
PART CHANGE LEVEL (PCL)
MFG. DAILY DATE CODE
ASSY MACHINE NO.
LETTERING MUST BE
LEGIBLE
OPTIONAL
&
&
6.45
5.65
2
WEDGE-FEMALE
PRE-ASSEMBLED
POSTION
FCI 54201019
(C 04687741)
J
W
SEE DETAIL
CAVITY DETAIL VIEW
SECTION
Y
6
CPA
1
INSULATOR
FEMALE
D-D
E-E
( 9.15
#
0.10 )
37.80
#
0.65
INSULATOR VIEWS AND DIMENSIONS FOR REFERENCE ONLY
1
INSULATOR-FEMALE
FCI DWG D02005
WEDGE-FEMALE
1.7
0.9
WEDGE-FEMALE
ASSEMBLED
POSTION
FCI 54201019
(C 04687741)
6.45
5.65
2
J
4.45
6
CPA
#
0.10
1.7
0.9
A
6
CPA
PRE-ASSEMBLED
POSITION
FCI 54200003
(C 04687739)
2
B
(TERMINAL-FEMALE
PER FCI C15004-CUST
(C 04707167)
7
1
CIR.NOS 1-5
&
6-10 ON OPPOSITE
SIDE
40.1
#
1.2
( 9.15
#
0.10 )
7
3
INSULATOR-FEMALE
FCI DWG D02005
3
RING-SEAL
FCI P/N
54201049
(C 04687736)
4
TERMINAL- FEMALE
PER FCI C15004-CUST
(C 04707167)
END-SEAL
FCI P/N
54201050
(C 04687963)
RING-SEAL
FCI P/N
54201049
(C 04687736)
END-SEAL
FCI P/N
54201052
37.80
#
0.65
1
( 9.15
#
0.10 )
INSULATOR
FEMALE
C
SECTION
C-C
3
RING SEAL
UNSEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
4A
RETAINER
5
FCI P/N
54201021
(C 04687750)
NOTES:
5
SECTION
WITHOUT HOLES
SEE P/N CHART
A-A
RETAINER
FCI P/N
54201021
(C 04687750)
7
(TERMINAL-FEMALE
PER FCI C15004-CUST
(C 04707167)
QUALITY ASSURANCE REQUIREMENTS PER PS-7300: 1
SPC DATA REQUIRED
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
IS REQUIRED PRIOR TO AUTHORIZATION OF PART
PRODUCTION
CHANGES IN DESIGN COMPOSITION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
ALL THE SEALED APPLICATIONS WITH 54201050 END SEAL MUST BE USED
WITH CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN WALL X-LINK
20,18,16,14
& 12 GAGE WIRES ONLY UNLESS OTHERWISE SPECIFIED
(WIRE INSULATION RANGE
1.70 MIN TO
3.35 MAX)
ISO THIN WALL EQUIVALENTS ALLOWED
A
5
CIRCUIT NOS. FOR
REF. ARE ON SIDES
OF PART
SECTION
B
A-A
SEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
*SHIPPED WITHOUT END SEAL AND RETAINER
SECTION
B-B
1
2X( 45 )
$
6
( 21.00
)
10
( 0.80
)
FORD P/N AS SHOWN
MUST BE LEGIBLE
1.7
0.9
N/A
C 04868047AA
N/A
N/A
6.45
5.65
P/N WITH C755900 END SEAL MUST BE USED WITH WIRE INSULATION
1.90 MIN TO
3.70 MAX (18AWG TO 12AWG OR
RANGE FROM
1mm² TO 4mm² ISO THIN WALL)
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE
INSULATION 22 GAGE THRU 10 GAGE
& ISO THIN WALL EQUIVALENTS
PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/INSULATION
COMBINATION IS SHOWN ON THE FEMALE TERMINAL DRAWING:
FCI C15004-CUST
MAX. INSULATION CRIMP WIDTH = 4.50
MAX. INSULATION CRIMP HEIGHT = 4.50
MAX. INSULATION DIA = 4.09 (10 GA THIN WALL)
USE WITH CAVITY PLUG FCI P/N 54200005. [(C) 56038308 WHEN REQ'D]
USE WITH DOUBLE X-MAS TREE CLIP (C) 04707091 WHEN REQUIRED
USE WITH SINGLE X-MAS TREE CLIP (C) 04625797 WHEN REQUIRED
THE 2.8MM APEX TERMINAL IS SYMMETRICAL ABOUT CENTER LINE AND
IT CAN BE INSERTED 180
$INTO TERMINAL CAVITY
DIRECT CONNECT DRAWING NO. FCI G36010 (CHRYSLER 04707028)
TEST METHOD PER CHRYSLER PERFORMANCE SPEC # SAE/USCAR-2 REV 5,
CONNECTOR ENGAGE
& DISENGAGE WITH LATCH DEPRESSED FORCE NOT TO
EXCEED 120N FOR THIS SYSTEM
CPA SEATING FORCES - 40N MAX
WEDGE SEATING FORCES - 120N MAX
X-MAS TREE CLIP INSERTION FORCES - 75N MAX
MATING PART NUMBER CHART
SEALED
54201043N
54201043
*54201063
*54201065N
54201005N
54201005
54201015N
54201015
54201003N
54201003
54201013N
54201013
54201004N
54201004
54201014N
54201014
54201011N
54201011
*54201023N
*54201023
F066900
F071010
54201002N
54201002
54201012N
54201012
*54201062
*54201064N
F671310
54201001N
54201001
F961010
54201010N
54201010
54201010
F956900
54201000N
54201000
54201009
*54201022N
*54201054
54201054
54201056N
F856900
54201051N
FCI
N/A
C 04868049AA
N/A
N/A
N/A
C 04687905
N/A
C 04687899
N/A
C 04687904
N/A
C 04687898
N/A
C 04687903
N/A
C 04687897
N/A
C 04801117
N/A
C 04801112
N/A
N/A
N/A
C 04687902
N/A
C 04687896
N/A
N/A
N/A
N/A
C 04687901
N/A
N/A
C 04687895
C 04687895
N/A
N/A
C 04687900
C 04687894
C 04707443
C 04759589AA
C 04759589AA
N/A
N/A
C 04707404
CUSTOMER
N/A
N/A
N/A
N/A
N/A
7283-4809-90
N/A
7283-4806-90
N/A
7283-4808-60
N/A
7283-4805-60
N/A
7283-4807-50
N/A
7283-4804-50
N/A
7229-2829-40
N/A
7223-1609-40
N/A
N/A
N/A
7223-1109-60
N/A
7283-4803-60
N/A
N/A
N/A
N/A
7283-4802-40
N/A
N/A
7283-4605-40
7283-4605-40
N/A
N/A
7283-4606-30
7223-1605-30
7283-4801-30
7283-4901-30
7283-4901-30
7283-4608-30
N/A
N/A
YNA
54201042
54201042
6
G
LT BRN
SEALED
SEALED
SEALED
UNSEALED
DIRECT CONNECT APPLICATION INDEX G
DIRECT CONNECT APPLICATION INDEX G
DIRECT CONNECT APPLICATION INDEX F
DIRECT CONNECT APPLICATION INDEX F
DIRECT CONNECT APPLICATION INDEX F
DIRECT CONNECT APPLICATION INDEX F
DIRECT CONNECT APPLICATION INDEX E
DIRECT CONNECT APPLICATION INDEX E
CPA
PRE-ASSEMBLED
POSITION
FCI 54200003
(C 04687739)
F
AQUA
UNSEALED
SEALED
SEALED
UNSEALED
CHART - ASSEMBLY PART NUMBERS
UNSEALED
W/O CPA
W/CPA
W/CPA
SEALED
W/O CPA
40.1
#
1.2
7283-4606-30
7283-4802-40
7223-1109-60
7283-4807-50
7283-4808-60
7283-4809-90
7223-1605-30
N/A
7283-4605-40
N/A
7283-4803-60
N/A
7283-4804-50
7283-4805-60
7283-4806-90
7283-4607-10
7223-1609-40
7283-4609-80
7283-4901-30
7283-4450-60
7283-4451-80
N/A
SEALED
UNSEALED
DIRECT CONNECT APPLICATION INDEX E
DIRECT CONNECT APPLICATION INDEX D
DIRECT CONNECT APPLICATION INDEX D
DIRECT CONNECT APPLICATION INDEX D
DIRECT CONNECT APPLICATION INDEX D
D
ORANGE
UNSEALED
SEALED
SEALED
SEALED
SEALED
(CUSTOMER P/N'S)
DIRECT CONNECT APPLICATION INDEX C
DIRECT CONNECT APPLICATION INDEX C
DIRECT CONNECT APPLICATION INDEX C
DIRECT CONNECT APPLICATION INDEX C
DIRECT CONNECT APPLICATION INDEX C
YNA P/N'S
SEALED
DIRECT CONNECT APPLICATION INDEX E
7283-4801-30
7283-4608-30
N/A
7283-4354-30
7283-4452-60
7283-4453-80
E
DK GRN
UNSEALED
04687900
04687901
04687902
04687903
04687904
04687905
04687894
N/A
C 04687895
N/A
C 04687896
N/A
C 04687897
C 04687898
C 04687899
C 04801117
C *C04801112
C 04868049AA
C *C04759589AA
N/A
N/A
F 4G7V-99277-AA
C *C04707443
N/A
N/A
C 04707404
N/A
N/A
DK GREY
SEALED
SEALED
SEALED
SUPPLIMENT VIEW
FOR 4G7V-9S277-AA
SUPPLIER I.D. SIGNIFIES TOOL OWNERSHIP
FOR REFERENCE
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
C
LT GRN
SEALED
UNSEALED
UNSEALED
SEALED
SEALED
SEALED
SEALED
SEALED
UNSEALED
UNSEALED
JOHN DEERE LITTLE FUSE LOAD CENTER
54201008
54201008
54201018
54201018
N/A
C 04687911
N/A
C 04687908
N/A
7222-1009-60
N/A
N/A
&
& SAE/USCAR-2 REV 5
C
C
C
C
C
C
C
54201000N
54201001N
54201002N
54201004N
54201003N
54201005N
54201000
54201001
54201002
54201004
54201003
54201005
54201009
F856900
54201010
F956900
54201012
F066900
54201014
54201013
54201015
54201011
*54201023
54201043
*54201054
*54201062
*54201063
54201067
F961010
F071010
*54201022N
54201056N
F671310
54201051N
*54201064N
*54201065N
54201010N
54201012N
54201014N
54201013N
54201015N
54201011N
*54201023N
54201043N
FCI P/N'S
- USE INDEX A, BLACK SEALED AND UNSEALED FOR ALL AFFECTED
INSULATOR CAVITIES
- CURRENT PRODUCTION TOOLING
DIRECT CONNECT APPLICATION INDEX C
DIRECT CONNECT APPLICATION INDEX C
DIRECT CONNECT APPLICATION INDEX B
REQUIRED
N/A
N/A
N/A
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
1
1
1
1
1
1
N/A
N/A
1 1
1
REQUIRED
1
1
1
1
1
1
1
1
1
1
1 1
1
1
1
1
1
1 1
ITEM
CUSTOMER P/N
1
1
1
1
1
1
1
1
2
3
4A
4C
FCI P/N
54201026
54201027
54201028
54201029
54201030
54201031
54201032
54201033
54201019
54201049
54201050
C755900
54201052
54201021
54200003
PART NAME
INSULATOR - FEMALE INDEX A; BLK
INSULATOR - FEMALE INDEX B; LT GRY
INSULATOR - FEMALE INDEX C; LT GRN
INSULATOR - FEMALE INDEX C; DK GREY
INSULATOR - FEMALE INDEX D; ORG
INSULATOR - FEMALE INDEX E; DK GRN
INSULATOR - FEMALE INDEX F; AQUA
INSULATOR - FEMALE INDEX G; LT BROWN
WEDGE FEMALE; ROYAL BLUE
RING SEAL; RED
END SEAL; DK BLUE (INS. RANGE Ø 1.70 - Ø 3.35)
END SEAL; WHITE (INS. RANGE Ø 1.90 - Ø 3.70)
END SEAL; BRIGHT YELLOW
RETAINER; BLACK
CPA LATCH; RED
(NO HOLES)
MATERIAL
PA66 GF
PA66 GF
PA66 GF
PA66 GF
PA66 GF
PA66 GF
PA66 GF
PA66 GF
PA66 GF
SILICONE
SILICONE
SILICONE
SILICONE
PA66 GF
PA66 GF
- POINT OF LAST RUN
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS:
SAE/USCAR-2 REV 5 FOR LATCH PERFORMANCE
& AUDIBILITY
SAE/USCAR-2 REV 5 EXCEPT AS NOTED ABOVE
PS-7300 QUALITY ASSURANCE (CHRYSLER)
PS-4480-CEK-4 (CHRYSLER) PART I.D., (G-009-2 YNA)
PS-9065 REGRIND (CHRYSLER), (G-009-3 YNA)
PS-9227 DATA EXCHANGE (CHRYSLER), (G-009-7 YNA)
PS-10052 INFORMATION SECURITY (CHRYSLER)
THIS DRAWING (H59005) REPLACES CHRYSLER DRAWING
NUMBER 04687872 LEVEL "R"
CHRYSLER DRAWING IS FOR REFERENCE ONLY
FCI P/N'S WITH SUFFIX "N" DESIGNATES
ASSEMBLIES W/O CPA
11-00153 B-C9
11969
11800
D16
D14
ALL
54201007
54201007
54201017
54201017
54201024
54201006
54201006
54201016
54201016
54201016
54201058
54201016
N/A
C 04687910
N/A
C 04687907
C 04688875
N/A
C 04687909
C 04687906
C 04687906
C 04687906
C 56045040AA
C 04687906
C 04687756
C 04687957
C 04687958
C 04801111
C 04687959
C 04687960
C 04687962
C 04868048AA
C 04687741
C 04687736
C 04687963
N/A
(I/C 93008013)
C 04687750
C 04687739
B
LT GREY
SEALED
SEALED
SEALED
SEALED
SEALED
UNSEALED
UNSEALED
SEALED
SEALED
JOHN DEERE LITTLE FUSE LOAD CENTER
7282-4605-40
7282-4605-40
DIRECT CONNECT APPLICATION INDEX B
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
1
1
1
1
1
1 1 1 1 * 1 * * * 1
* *
1 1
1 1 1 1 1 1 1 1 1 1 * 1 * * * 1 * * * 1 1 1 * * 1 1 1 1 1 1 * 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
* 1
* * 1 1 1 1 1 1 * 1
7222-7406-30
7222-7406-30
7222-7406-30
N/A
7222-7406-30
A
BLACK
SEALED
SEALED
SEALED
SEALED
SEALED
4B
5
6
MATERIAL PA66 GF WAS PA66GF35, TITLE BLOCK UPDATED PCL F671310
NOT AFFECTED
ADDED IN CHART
RECORD CHANGE UPDATED FOR P/N'S F856900, F956900
& F066900 WERE ADDED AT REV."V"
WAS MISSED DURING PDS CONVERSION. THE PCL OF& P/N'S F961010 STAY AT "
F071010 WILL
BALLOONS ADDED FOR INSPECTION AND NOTES UPDATED
ASSEMBLY P/N'S F961010, F071010 ADDED, NOTES AND CHARTS UPDATED,
INSULATION RANGE ADDED, REVISED AND REDRAWN IN PDS
DIRECT CONNECT APPLICATION INDEX A
DIRECT CONNECT APPLICATION INDEX A
FCI
CUSTOMER
MATING ASSEMBLY
PART NUMBERS
FOR REFERENCE ONLY
YNA
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV 5
U U U U U U U U U U U U U V U V U V U U U U U U U U U U W W U U X U U U U U U U U U U U PART CHANGE LEVEL (PCL)
22AWG TO 10AWG
(Ø1.50 TO Ø4.09)
SEE NOTES
P
L
U
G
SEE NOTES
APEX 2.80MM
-
-
SEE CHART
SEE CHART
A-039
1 PLACE DIM # 0.25
2 PLACE DIM # 0.10
ANGULAR DIM # 2 $
INDEX
TYPE
COLOR
SEALED/
UNSEALED
H58015, G36010
FEMALE ASSEMBLY PART NUMBERS
-
-
A0
C - CHRYSLER
F - FORD
FCI - FRAMATOME CONNECTORS INTERNATIONAL
YNA - YAZAKI NORTH AMERICA
JD - JOHN DEERE
LF - LITTLE FUSE
FCI
52772 OR 52772 H
VENDOR
VENDOR CODE
2007-03-28
2012/02/09
2012/02/15
SUCHA SIAN
Sucha SIAN
Bob CUE
Jeff CAMPBELL
CHART - ASSEMBLY
10WAY FEMALE (SEALED
& UNSEALED)
2.80MM APEX CONNECTOR SYSTEM
USA-WT204, 6243
H59005
SERIAL RELEASED
See Table
X
-
1
1
SEE CHART
CHRYSLER P/N
2012/02/15
-
-
H59005
2:1
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