78P2241 28-PIN PLCC
Demo Board
APPLICATION NOTE
July 2000
INTRODUCTION
TDK Semiconductor Corporation has introduced a
new transceiver for DS3/E3/STS1 applications
called the 78P2241. This application note will
explain the design of the demo board using a
78P2241 PLCC package.
78P2241 is available in both 28-pin PLCC and 48
pin TQFP packages. The information about the
demo board for the 48 pin TQFP package is
available in another Application Note titled “Demo
Board Manual 2241 TQFP.
FEATURES
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Allows easy evaluation of the 78P2241
Includes all necessary external components
Includes jumpers to control options
Operates at DS3, E3 or STS-1 by changing
proper jumpers
Uses either the receive clock or an external
clock for the transmit clock
The demo board can operate with either a 5V or
3.3V supply
4 layer PC board construction
DESCRIPTION
The 78P2241-demo board is designed to facilitate
the evaluation of the 78P2241 single chip
DS3/E3/STS-1 transceiver IC. The demo board
includes all of the necessary discrete components
for the interface to a coded AMI line.
On-board jumpers control the option pins of the IC
including the loop-back functions
Block Diagram
P1
RECEIVER
TRANSFORMER
AND
TERMINATION
78P2241
LIN+
LIN-
LOS
RCLK
RPOS
RNEG
LOW_SIG
RCLK
RPOS
RNEG
J3
+5V or +3.3V
J4
GND
LOOP FILTER
AND EXTERNAL
COMPONENTS
LF1
Power
Supply
P2
TRANSMITTER
TRANSFORMER
AND
TERMINATION
TVCC
RVCC
DVCC
TCLK
TPOS
LOUT+
LOUT-
TNEG
TCLK
TPOS
TNEG
OPTIONS
ENDEC
DS3/E3/STS1
LPBK
MON
ICKP
TXEN
LBO
1
78P2241 PLCC Demo Board Application Note
POWER SUPPLY CONNECTION
The demo board is constructed as a four-layer PC
board. The outer two planes carry the signals. The
internal two layers are the ground and power supply
planes. The power supply pins of the 78P2241are
connected directly to the supply planes ( see layout
files Figures: 18 to 22).
RECEIVE SIGNAL PATH
The AMI input signal is connected to the BNC
connector at P1. The maximum recommended
distance of the demo board to a DSX3 cross-
connect or test equipment is 450 feet. The IC
recovers clock, positive and negative data from the
AMI signal, and can handle added resistive
attenuation. Table 1 shows the available receiver
logic signals on the test points:
SIGNAL
LOSN U1-27
RPOS U1-25
RNEG U1-24
RCLK U1-23
Table 1. Receive Signals
The AMI input signal should be properly coded to
prevent a long run of zero on the line. The proper
code will limit the number of zeros to two or three
depending on the speed. Table 2 shows the proper
coding required by rate:
78P2241
SPEED
MAX
CODE
RATE
Mbit/s
zeros
NAME
DS3
44.736
2
B3ZS
STS-1
51.840
2
B3ZS
E3
34.386
3
HDB3
Table 2. Coding names and rates
MANUFACTURER
Reference
TDK
PULSE
PULSE
PULSE
PULSE
HALO
HALO
HALO
HALO
The 78P2241 has an option that will enable or
disable the Encoder/Decoder, if the application does
not required coding/decoding then the pin 20
(
ENDEC
) should be pulled high. If coding/decoding
is required then pin 20 should be tied low and the
78P2241 will implement the proper codes as show in
the table 2 above.
The AMI input signal to the IC can be monitored
using a high impedance FET probe such as
TEKTRONIX P4064 or HP 1141A.
The input signal is coupled through a 1:1 wide-band
transformer. See Table 4 for a list of recommended
transformers vendors.
The operation speed of the 78P2241, is controlled
by changing the value of the resistor tied to RFO pin,
pin 5. Table 6 shows the required external resistor
(R8, R9 or R10) for the different speeds.
TRANSMIT SIGNAL PATH
The 78P2241 accept CMOS level logical inputs
(TCLK, TPOS and TNEG) and converts them to the
proper AMI signals. With pin 20 (
ENDEC
) low the
78P2241 will code the output signal in either HDB3
or B3ZS depending on the polarity of pin 13 (
E
3).
The following shows the test points used for the
transmitter.
SIGNAL
TCLK U1-16
TNEG U1-15
TPOS U1-14
Table 3. Transmitter signals.
The output pins of the 78P2241, LOUT+ and LOUT-
are connected to a 1:2CT wide-band transformer.
See Table 4 for recommended transformers.
PART NUMBER
PART NUMBER
COMMENTS
T1, Receiver
T2, Transmitter
WBTT3.6-0340E
WBTT3.6-0401
Surface mount
PE-65966
PE-65969
Through Hole
PE-65967
PE-65968
Surface mount
PE-68629
PE-68630
TH 3KV Isolation
T3001
T3002
SMT Ext. Temp.
TD01-0406NE
TD07-0206NE
Through Hole
TG01-0406NS
TG07-0206NS
Surface mount
TD01-0456NE
TD07-0356NE
DIP Ext. Temp.
TG01-0456NS
TG07-0356NS
SMT Ext. Temp.
Table 4. Recommended Transformers and vendors
available on the BNC connector, P2, and it can be
monitored using a high impedance probe, or via a 75
Ohm to 50 Ohm adapter (see Figure 3).
The transmitter transformer center tap is connected
to the positive supply. The objective is to meet a
pulse template at any cable length up to the
maximum of 450 feet. The generated AMI signal is
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78P2241 PLCC Demo Board Application Note
OPTION PINS CONTROL
ENDEC
pin 20. This pin selects the B3ZS/HDB3
encoder, if low then the encoder is selected and only
RPOS, TPOS will be active, RNEG is low, and
TNEG is ignored. If pin 20 is high then the encoder
is disabled and RPOS, RNEG, TPOS and TNEG will
be active.
E
3 pin 13. This pin selects the mode the 78P2241
will operate in; three possible modes are selectable
DS3 (high), E3 (low) or STS-1 (floating). This pin
selects the HDB3/B3ZS coder/decoder, if pin 13 is
high or floating, B3ZS will be used, if pin 13 is low,
HDB3 code will be used.
TXEN
pin 18. This input enables the transmitter
drivers. When high, the part is in normal operation.
When low, the outputs LOUT+ and LOUT- are in
high impedance state, this feature is used connect
two transmitters together and to save power when
the drivers are not used.
MON
pin 21. When enabled (high state) 78P2241
will add 20dB flat gain in the input path. This feature
is used when flat attenuation is added to the system
or for monitoring purposes.
ICKP
pin 10. When this input is low, the data are
presented at the output at the high to low transition
of the clock, and the data are sampled at the input at
the low to high transition of the clock. If pin 10 is
high then transmit clock is inverted. If the pin 10 is
floating then both received and transmit clocks are
inverted.
LPBK
pin 28. This input controls the two loop-backs.
When pin 28 is high then no loop-back is selected.
Remote loop-back is selected when pin 28 is
floating, this loops the receive data and receive
clock pins to transmit data and clock inputs, receive
data and clock are still present at the logic outputs.
Local loop-back is selected when pin 28 is low then
the LOUT+ and LOUT- are connected to LIN+ and
LIN- such that the data present at the logic transmit
inputs will be reflected at the receive logic outputs.
LBO
pin 12. This input controls the amplitude of the
output signal in DS3 and STS-1 mode. If the cable
length is less than 225 feet this pin need to be high
or floating. For all cable lengths higher than 225 feet
this input should be low.
To ensure that the 78P2241 recognizes a float
condition, the input should sink less than 10
microampere. Consider that the input impedance of
the input pin is between 15 and 20KOhm and the
float voltage is 1.5V with a tolerance of 20%.
layout approach is to use two different grounds for
noise immunity. The two grounds are the component
ground and the Chassis ground. The component
ground should be a plane that directly connects to
the negative supply pin, this ground plane will carry
all the return currents of all board logic and it is wiser
to cut the analog portion of the circuitry out of the
plane. The analog ground could be part of the
ground plane but cut as an island such that return
current would not flow under pins 1,2,3,4 , 5 and 6
and components, R8, R9, R10, R3, T1 secondary
and the traces. The system ground at connector P1
should be isolated from the other grounds if
possible. Some systems require a connection from
the connector to the logic ground. In such cases as
the coaxial cable may be run near high disturbance
sources and the far end may be connected to a
separate system with a separate ground reference,
DC current and EMI generated AC currents may flow
through the shield of the cable. The demo board
provides placement for two components C8 and
C10, which connects the cable shield to the GND.
These components can be completely removed for
full isolation or include either capacitors or zero Ohm
resistors for direct connection to GND. The customer
can experiment to establish which option will satisfy
his requirements best. The possible problem with
the zero Ohm resistors is the DC path between the
far end and the near end, which may connect the
two building grounds together. The advantage with
the capacitors is that the DC path is cut, but we have
introduce an AC impedance between to two
grounds, this means that the capacitor value will
have to be chosen depending on the predominant
interference frequency. For the positive supply we
recommend a plane that connect all the supply pins
of the 78P2241. This supply plane should be
connected with the lowest possible impedance to the
major supply, if that supply is feeding the digital logic
a ferrite bead with decoupling capacitors on both
sides of the ferrite bead is strongly advice. This will
suppress any noise generated by the digital logic
that could interfere with the 78P2241. It is advisable
to void the positive supply under the coaxial
connectors and primary of the transformers to avoid
noise to be coupled in the supply.
PERFORMING TESTS WITH DEMO BOARD
The general test setup using the demo board is
show in figure 2. When remote loop back (DLB) is
enabled at pin 26 (floating), the receiver logical
outputs (RCLK, RPOS and RNEG) connected to the
transmitter logical inputs (TCLK, TPOS and TNEG).
As a result, the received AMI signal is transmitted
back to the test equipment. Monitoring bit error rate
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BOARD LAYOUT CONSIDERATIONS
Most applications will use multi layer board therefore
the demo board is constructed with four layers PC
board as a system implementation example. The two
outer layers are reserved for signal traces and the
two inner layers carriy the power supply. A possible
78P2241 PLCC Demo Board Application Note
indicates the ability of the IC to receive and transmit
the AMI signal without errors.
As show in Figure 2, 450 feet of 75 Ohm coaxial
cable (type RG59B) plus resistive attenuation are
used in the receive path to exercise the IC. The
following tests are performed on the receiver.
BIT ERROR RATE TEST
The test equipment generates a pseudo-random
pattern. This pattern is created using a shift register
of N bits. A combination of 2**N-1 patterns of N bits
is created in a random manner. This pattern is used
to simulate live traffic on the AMI line. The following
table shows the typical patterns to test the IC:
SPEED
RANDOM
PATTERN
DS3
2**15-1
STS-1
2**15-1
E3
2**23-1
Table 5. Test patterns.
FIXED
PATTERN
100100
100100
10001000
remote loop back mode indicates the shape of the
transfer function. As show in Figure 10, the IC adds
very small peaking and higher frequency jitter is
attenuated. Figure 5 shows the bench test set up.
TRANSMITTER TESTS
The AMI pulse generated by the IC can be tested for
its shape, amplitude and frequency contents over
different lengths of cable. The demo board is usually
placed in remote loop back this by leaving pin 28
floating. For bench test set up see Figure 3.
TRANSMITTER PULSE FREQUENCY CONTENTS
For an AMI signal with an “all ones” pattern, the
transmitted signal should have a frequency
spectrum with the main component at half of the bit
rate. The signal power at the harmonics including
the component at the bit rate should be at least 20
dB lower than the main component. A spectrum
analyzer is used for this purpose. The measured
power is 4.9 dBm for DS3 at 3.3V supply and the
second harmonic is at most 35 dB lower. At 5.5V
supply the output power is 5.2 dBm and the second
harmonic is at most 35 dB lower.
TRANSMITTER PULSE AMPLITUDE
The pulse amplitude for a pattern of 100100… is
measured at different cable lengths by connecting
the end of the cable to the scope using a 75-Ohm
adapter (PONOMA 4119 see figure 3). For E3 the
transmitted pulse amplitude needs to be fairly exact
(2Vp-p
±
10%) see figure 13. For DS3 and STS-1
the transmit amplitude may fall in a wide range of
amplitudes from 0.72 to 1.7 Vp-p (see Figures 11
and 12). For STS-1 a pseudo random pattern is
used and the output signal is matched against an
Eye diagram as seen in Figures 14 and 15.
TRANSMITTER PULSE SHAPE
The shape of the signal at the end of a 75-Ohm
cable is examined by comparing it to the published
templates. The test setup is show in Figure 3. The
program resident in the scope reads the transmitter
waveform, scales it vertically, and plots it together
with the published template masks. For DS3, the
pulse shape should meet the mask for all cable
lengths from zero to 450 feet. A typical pulse shape
for the 78P2241 at the end of 450 feet of cable is
show in Figure 11 and 12.
When running these patterns, the bit error ratio
-9
should be lower than 10 . The test is repeated for
fixed patterns to exercise the IC for any pattern
sensitivity.
JITTER TOLERANCE
Telecommunication equipment should be able to
recover clock and correct data even if the AMI signal
includes a certain amount of timing jitter. For this
test, the test equipment adds jitter to the random
AMI signal. For jitter at a set frequency, the jitter
amplitude is slowly increased until bit errors are
observed. This process is repeated at different
frequencies. A plot of tolerated jitter amplitude
vs.jitter frequency is made as show in Figures 6 and
7. The system should tolerate jitter in excess of
specified requirements. For the test set up see
Figure 4.
INTRINSIC JITTER
The jitter generated by the IC in the absence of any
jitter on the transmitter logical input (TCLK, TPOS,
TNEG) is minimal (see Figures 8 and 9). For the
bench test set up see Figure 4.
JITTER TRANSFER FUNCTION
The IC should not cause any amplification of the
system jitter, i.e., very small peaking should be
observed in the jitter transfer function. This objective
is achieved by selecting the PLL filter components
for an over damped response. The test equipment
adds jitter to the AMI signal received by the IC.
Measuring the jitter transmitted by the IC in the
4
78P2241 PLCC Demo Board Application Note
TRANSMITTER PULSE IMBALANCE
The AMI pulse generated by the IC includes pulses
of both negative and positive polarities. Pulse
imbalance is examined by inverting the negative
Data Sheet ref.
Demo Board ref.
Unit
Tolerance
DS3
STS-1
E3
pulse with the scope and overlaying it on a typical
positive pulse. No significant imbalance is observed.
RFO
R8,R9 or R10
KΩ
1%
5.23
4.53
6.81
Table 6: External Resistor List for Different Speeds
Position
ICKP 1-2
ICKP 3-4
ICKP 5-6
RFO 1-2
RFO 3-4
RFO 5-6
LPBK 1-2
LPBK 3-4
LPBK 5-6
MON 1-2
MON 3-4
TXEN 1-2
TXEN 3-4
MODE 1-2
MODE 1-2
MODE 1-2
Test 1-2
Test off
ENDEC 1-2
ENDEC 3-4
IC pin
ICKP
ICKP
ICKP
DS3/E3
DS3/E3
DS3/E3
LPBK
LPBK
LPBK
MON
MON
TXEN
TXEN
MODE
MODE
MODE
LBO
LBO
ENDEC
ENDEC
Function
Clock polarity
Clock polarity
Clock polarity
Speed select
Speed select
Speed select
Loop Back
Loop Back
Loop Back
Flat Gain
Normal
Driver enable
Driver enable
TX Pulse shape
TX Pulse shape
TX Pulse shape
TX Cable > 225’
TX Cable < 225’
B3ZS/HDB3
B3ZS/HDB3
Jumper in
TCLK inverted
Same as 7200
Both clock inv.
STS-1
DS3
E3
Remote
No Loop Back
Local
20dB
0dB
Enable
Disable
STS-1
DS3
E3
Test
Off
Coding on
Coding off
Default
All Boards
STS-1
DS3
E3
All Boards
All Boards
All Boards
STS-1
DS3
E3
All Boards
All Boards
Table 7: Function of Jumpers, Default column shows factory settings
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