celduc
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Solid State Relays
For Motor Control
S/MOT/SMCW6150/A/22/07/99
1W240020
Page 1/16
INDUCTION MOTOR SOLID-STATE REDUCED
VOLTAGE STARTER (SOFTSTARTER) WITH
SOFTSTOP FEATURE
(PRELIMINARY DATA)
celduc relais
SMCV
can be employed everywhere using a costly and relatively big
variable speed controller is not required (pumps, fans, compressors, conveyors, …).
Its
six thyristor
structure working like a full wave phase angle controller (both positive
and negative cycles are controlled), allows to reduce efficiently the induction motor starting current
as well as the motor starting torque. This
motor starting current reduction
allows to optimize
the mains grid as well as its protections and
avoid having voltage fluctuations
leading to
ambient light variations also called "flicker".
Built to help the user to get his assembly in compliance with the European directives and
standards, this product easy fits in the existing application without any modification of the wiring
field configuration. Thus, the
SMCV
can easily replace an electromechanical star-delta starter
without changing the motor coupling! In a project including a three phase induction motor it can be
implemented like a usual three phase electromechanical contactor. Furthermore, its ability to be
installed inside the delta wiring allows this device to drive
1.73 times more current
than a
standard on line softstarter,
The
SMCV
also have
diagnostic and self-test functions
to inform people involved in the
machine maintenance and
to reduce the cost and the delay to restart the production.
MAIN CHARACTERISTICS
Max. Motor Power @40°C
IAC53a @40°C
Phase
to
Mains
Status
Input
Phase Frequency
Outputs
EN60947-4-2
Voltage
200 to
10 to
24V / 1A
22.5A
40 to 65Hz
480VAC
24VDC AC/DC
SMCW6150
Induction Motor
Softstarter
200 - 480VAC
->15kW (Y)
->26kW (D)
Star (Y)
Delta (D)
Max.
400VAC 230VAC 400VAC 230VAC
15kW
8.6kW
26kW
15kW
30A
In/Out/Case
Isolation
4kV
Operating
Tempera-
ture
-40 to
+100°C
BENEFIT FOR MOTOR STARTING
DIRECT ON LINE (DOL) STARTING
TYPICAL WIRINGS
STAR (Y)
DELTA (D)
Î
Î
Mechanical part stress:
- noise
- Maintenance costs
High inrush current:
- Motor and mains
protections oversized
- Risk of flicker
SOFTSTARTING WITH
SMCV
Î
Î
Softstarting:
- Noise reduction
- Maintenance cost
reduction
No more high inrush
current:
- Motor and mains
protections optimization
- No more harmonic or
flicker problems
Proud to serve you
Characteristics may change without notice
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S/MOT/SMCW6150/A/22/07/99
1W240020
Solid State Relays
For Motor Control
Page 2/16
SETTINGS AND DIAGNOSTIC
Fig. 1
INTERNAL DIAGRAM
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DESCRIPTION
Three phase mains connections
Supply
®
Fig. 2
LEDs
Start / Line
Stop / Load
0V
6
(Behind the label)
Option
switches
1L1
3L2
®
5L3
Motor
Softstarter
3L2
5L3
Soft-
Stop
Byp.
Controls
+
5
4
1L1
Ctrl
Byp.
NPN
Start
Kick
Soft-
Stop
Byp.
Status
outputs
Time(s)
0,5
0.25
0
64
32
1
3
2
1
2T1
4T2
6T3
Diag.
Initial
Torque
Made in
France
0.3 0.4
2 0.2
0.5
40
0.6
0.7
8 1
16
0.9 0.8
2T1
4T2
6T3
Settings
Motor connections
Terminals
Function
Input/Output
Activated
when …
Polarization
Setting / Option
Function
1,2
Diagnostic
Output
Closed
NO (AC or DC)
Time
Increasing voltage
ramp duration
Ts= 0 up to 64s
DESCRIPTION OF THE CONNECTIONS
2,3
4,6
5,6
Bypass
Output
Closed
NO (AC or DC)
Control
Input
High (PNP)
or Low (NPN)
Yes (4+ / 6-)
Urgent stop
Input
Open
Yes (5+ / 6-)
1L1, 3L2, 5L3
Three phase
mains
(Obligatory)
Input
Since
3x200VAC
NO (AC)
NPN / START
Softstarter type of
control option
PNP, NPN or
since the mains
presence
2T1, 4T2, 6T3
Motor supply
(Obligatory)
Output
100ms
after control
NO (AC)
Kick
Motor shaft
breakaway
0 up to 100ms
depending on ts
DESCRIPTION OF THE SETTINGS AND OPTIONS
Initial Torque
Soft-stop
Byp.
Min. voltage
Decreasing
Bypass presence
applied to the
voltage ramp
diagnostic option
motor at start
duration
(if bypass used)
0 up to 100 %
0, 1/2, 1 or 2 x ts
up to 64s max.
: 0xts
-
Possibilities
: PNP
Proceeding
: 0.5xts
: NPN
: ts
:
Mains
: 2xts
Fig. 3
DESCRIPTION OF THE DIFFERENT SETTING PARAMETERS
NPN
Start
Kick
Urg.
Stop
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Visualization
Supply
Line
Load
®
Solid State Relays
For Motor Control
S/MOT/SMCW6150/A/22/07/99
1W240020
Page 3/16
SETTINGS AND DIAGNOSTIC
DESCRIPTION OF THE DIAGNOSTIC INFORMATION IN NORMAL OPERATION
Status
Outputs
Motor
Cause probable
Byp.
Diag.
Stopped
Stopped
Starting
Running to
nominal
speed
Decelerating
No mains or device not correctly wired
Mains voltage and phases OK, Motor detected,
No control
Mains voltage and phases OK, Motor detected,
Control detected and beginning of the
softstarting
ramp
Mains voltage and phases OK, Motor detected,
Control detected and end of the
softstarting
ramp
Mains voltage and phases OK, Motor detected,
No control and beginning of the
softstopping
ramp
DIAGNOSTICS IN CASE OF FAILURE
Visualization
Supply
Line
Load
Status
Outputs
Byp.
Diag.
Stopped
Mains voltage too low
Phase(s) missing,
Mains frequency out of range,
Too much interference
Phase(s) missing
Load missing,
Short-circuited thyristor
Bypass missing (its checking is
required by the corresponding option)
Check the phases 3L2 and 5L3
Motor
Possible Cause
Solution
Stopped
Running
Stopped
Check the phases
Check the phases
Check the motor connections and the
solid state switches
Stopped
Check the bypass connections or if not
used, cancel the checking option
Stopped
The solid state switches can not close
Stopped
Microcontroller malfunction
A problem occurred on the mains (no
voltage or a phase missing, …)
then disappeared
but the control voltage was applied
A problem occurred on the load
(temporary disconnection,…)
then disappeared
but the control voltage was applied
LEGEND
Check if the connection between 5 and
6 of the control terminal block is
correctly done. Check as well if the
load current is sufficient.
Disconnect the softstarter from the
mains for a while
Remove the control for a while
Stopped
Stopped
Remove the control for a while
Off
Green
Red
Flashing
off/green
Flashing
Off/red
IMPORTANT INFORMATION ABOUT THE DIAGNOSTIC
1-
2-
3-
The device makes a complete diagnostic (mains, load and itself) since it has enough supply voltage (On the mains or on the control side).
The device only checks the presence of the phases and the closing of the solid state switches during the voltage ramps (Softstart and
softstop) and during the full on state period.
The control overrides the diagnostic.
-
If a problem occurs during the control period, the device will close all the solid state switches. If the problem goes on during
the full on state period, the corresponding information will be given to the user according to the table above.
-
Likewise, if a problem occurs during the softstopping period, the device will stop immediately in order to reach the off state
diagnostic period.
On a hard stop (no softstop) and case of driving a large motor, the device may temporary display a problem concerning the mains. This is
due to an important residual voltage across the motor windings (Back EMF generated by the motor rotation and the remaining magnetic
field). This security allows the user to avoid connecting the motor to the mains in bad conditions. This phenomenon can be cancelled by
using the softstop feature that slowly reduces the remanent magnetic field inside the motor. This allows as well to avoid overvoltage
across the solid state switches (increasing the lifetime expectancy of the integrated varistors). Therefore, softstop is recommended even
with high inertia motor loads.
4-
S/MOT/SMCW6150/A/22/07/99
1W240020
Solid State Relays
For Motor Control
Page 4/16
CONTROL
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Fig. 6
STATUS OUTPUT
UTILIZATION
®
CONTROL INPUTS AND STATUS OUTPUTS
Fig. 4
HIGH SIDE CONTROL (PNP)
Fig. 5
LOW SIDE CONTROL (NPN)
ELECTRICAL CHARACTERISTICS OF THE STARTING AND STOPPING INPUTS
VALUES
CHARACTERISTICS
LABELS
(Given at 20°C ambient unless otherwise specified)
Input
Ctrl
Urg. Stop
Immediately stop the
Controlling the device
Function
device
High side control
Low side control
Opening the
Control Type
(PNP)
(NPN)
connection to zero volt
(Depending on the option switches)
4&6
4&6
5&6
Concerned Terminals
Control Voltage Range
10->24VDC
-
-
Uc
(according to EN60947-4-2)
8.5V
-
-
Min. Control Voltage
Ucmin.
-
2.5VDC
1.5VDC
Max. Voltage Drop
Ut
Ucmax=28VDC
Utmax=28VDC
Utmax=6VDC
Max. Input Voltage
-Ucmax=28VDC
-Utmax=28VDC
-Utmax=6VDC
Max. Reverse Voltage
Uc<1VDC
Ut>2.5VDC
Ut>1.5VDC
Release Voltage
Control Current
Current To Switch
Ic
Ict
5->19mADC
-
-
50->100µADC
-
20mADC
REMARKS
See curve fig. 7
page 5
Depends on Ut
CHARACTERISTICS
Output
Concerned Terminals
Function
Nom. Operating Voltage
Operating Voltage Range
Non-repetitive Max. Peak Voltage
Protection Against Overvoltage
Min. Load Current
Max. Permanent Current
Overload Current
Protection Against Short-Circuits
On-state Resistance
Off-state Resistance
Off-state Capacitance
Turn-on Time
Turn-off Time
STATUS OUTPUT CHARACTERISTICS
VALUES
LABELS
(Given at 20°C ambient unless otherwise specified)
Diag.
Byp.
1&2
2&3
Indicates the end of the
Environment problem
starting period and can be
detection or faulty device
used to control a bypass
indication
electromechanical contactor
24VAC/DC
Usan
0->28VAC/DC
Usa
60V
Usapmax
Yes
25V size 7 varistors integrated
Ibymin
Ipbmin
Iby/Ipb
Ibyp/Ipbp
0
1A AC/DC
2.4A AC/DC
No
Ron
Roff
Coff
Toff
Ton
500mΩ
100MΩ
130pF
0.5ms
2ms
REMARKS
See curves
fig. 11 & 12
page 5
See curve fig. 8
page 5
@100ms
10% of the cycle
See curve fig. 9
page 5
See curve
fig. 10 page 5
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Fig. 7
®
Solid State Relays
For Motor Control
S/MOT/SMCW6150/A/22/07/99
1W240020
Page 5/16
CONTROL
CHARACTERISTIC CURVES OF THE CONTROLLING INPUTS AND STATUS OUTPUTS
Control Input Current/Voltage Characteristic
Curve Giving Max. Output Status Current
Fig. 8
In PNP Mode (High Side Control)
Versus Ambient Temperature
Fig. 9
Off-state Status Output Parasitic Capacitance
Versus Output Voltage
Fig. 10
On-state Status Output Resistance
Versus Ambient Temperature
Fig. 11
Status Output Overvoltage Protection Characteristic
Fig. 12
Curve Giving The Max. Number Of Overload Pulses
Regarding Their Duration For The Overvoltage
Protection Of The Status Outputs
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