Instruction Sheet
Shielding Hardware Kits with AMPLIMITE*
HDE-20, HDP-20, and HDP-22 Connectors
408-9010
16 MAR 09
Rev B
Straight or Stepped
Ferrule (Must be
Ordered Separately)
Hinge
T
abs
Outer
Connector
Shield
Inner
Shield
SHIELDING HARDWARE KITS
CONTACT
POSITION
9
HDE-20 CONNECTOR
PLUG
747515-[ ]
HDP-20 CONNECTOR
PLUG
747522-1
RECEPTACLE
747516-[ ]
RECEPTACLE
747523-1
CONTACT
POSITION
15
HDP-22 CONNECTOR
PLUG
748468-1
RECEPTACLE
748634-1
15
747531-[ ]
747532-[ ]
747538-1
747539-1
26
748469-1
748635-1
25
747547-[ ]
747548-[ ]
747554-1
747555-1
44
748470-1
748636-1
37
747563-[ ]
747564-[ ]
747570-1
747571-1
62
748471-1
748637-1
50
747577-1
747578-1
78
748472-1
748638-1
Figure 1
1. INTRODUCTION
This instruction sheet covers assembly procedures for
the shielding hardware kits listed in Figure 1. The kits
are used to construct an RFI/EMI–shielded connector
assembly for customer–applied overmolding which
requires a plastic injection
molding process.
2. DESCRIPTION
(Figure 1)
Each kit includes an AMPLIMITE HDE–20, HDP–20,
or HPD–22 connector, an inner shield, and an outer
shield.
The connector (plug or receptacle) features slots on
the rear of the metal shell which are keyed to accept
hinge tabs of the corresponding shield.
The metal shields are designed to hinge on the rear
of the metal shell of the connector. The two parts of
the shield assembly are designed as inner and outer
due to their mating characteristics. The inner shield
always hinges on the shorter side of the keystone
configuration and the outer shield hinges on the
longer side. The inner shield locks into the outer
shield with a pair of latching tabs.
An appropriate ferrule must be ordered separately. It
is crimped by tooling fitted with a die assembly and is
used to secure the shield assembly and cable. The
larger diameter end of the ferrule fits onto the braid
crimp area of the shield assembly, and the smaller
diameter end fits over the cable jacket.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
NOTE
i
Consult your local Tyco Electronics
representative for application specifications
relating to these kits.
Read these instructions, and all referenced material,
before assembling the kits. Detailed operating
procedures are provided in the instructions packaged
with the crimping die assemblies and tooling.
NOTE
i
Dimensions on this sheet are in metric units [with
U.S. customary units in brackets]. Figures are not
drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
E
2009 Tyco Electronics Corporation, Harrisburg, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
1
of 4
LOC B
www.tycoelectronics.com
*Trademark. Other products, logos, and company names used are the property of their respective owners.
AMPLIMITE Shielding Hardware Kits
408-9010
CONTACT POSITION
HDE-20, HDP-20
HDP-22
FERRULE
H
CABLE DIAMETER
RANGE (mm [in.])
CRIMPING DIE
ASSEMBLY
S
TOOLING
S
4.19-4.83 [.165-.190]
747579-8
4.83-5.51 [.190-.217]
5.51-6.25 [.217-.246]
9, 15,
9 15 25
15, 26
15 26, 44
1-747579-0
1 747579 0
1-747579-1
1-747579-2
1-747579-4
37
62
747580-6
1-747580-0
37,
37 50
78
747580-8
747580-4
747580-5
H
Must be ordered separately from shielding hardware kit.
S
Instruction material shown in parenthesis.
543424-3 (408-9507)
543424-2 (408-9507)
543424-8 (408-9507)
543424-1 (408-9507)
543424-7 (408-9507)
543424-6 (408-9507)
543424-5 (408-9507)
543424-4 (408-9507)
58237-1 (408-9242)
543425-2 (408-9508)
543425-1 (408-9508)
58238-1 (408-9243)
58237-2 (408-9242)
Hand Crimping
H dCi i
Tool 543344 1
543344-1
(408-9315)
or
2700-lb
Pneumatic Power
Unit 312522-3
312522 3
(409-5843)
fitted with
Die Holder
58449-1
(408-9721)
6.25-7.21 [.246-.284]
7.21-8.23 [.284-.324]
8.23-9.52 [.324-.375]
9.52-11.05 [.375-.435]
10.16-11.56 [.400-.455]
12.19-14.28 [.480-.562]
5.84-6.73 [.230-.265]
8.58-9.78 [.338-.385]
9.52-10.97 [.375-.432]
10.72-12.45 [.422-.490]
Figure 2
3. PREPARATION
The contacts will accept solid or stranded wire with an
individual wire size range of 28 through 18 AWG.
Prepare the cable as follows:
1. Obtain the connector and cable of the type and
size required for your application. See Figure 2.
2. Slide the appropriate ferrule, smaller diameter
end first, onto the cable. See Figure 3.
CAUTION
Note:
Note to Scale
Strip Cable Jacket
!
The ferrule MUST be placed on the cable before
terminating the connector and installing the metal
shields. The metal shields cannot be crimped
onto the cable without using a ferrule.
Ferrule
(Typ)
Braid May Be Trimmed to
12.7 mm [.50 in.]
CONTACT POSITION
HDE-20, HDP-20
HDP-22
Individual Wires
CABLE JACKET
STRIP LENGTH
+1.27 [.050] (mm [in.])
3. Strip the jacket to dimension shown in Figure 3.
Then fold braid back over cable jacket.
NOTE
Braid may be trimmed to 12.7 mm [.50 in.] now,
or trimmed after ferrule crimping.
i
4. Terminate individual wires onto connector
contacts.
NOTE
9, 15, 25
37
50
15, 26, 44
62
78
Figure 3
33.02 [1.300.]
43.18 [1.700]
40.64 [1.600]
i
For information regarding wire termination of
AMPLIMITE HDE-20 connectors, refer to
Instruction Sheet 408-6645; for AMPLIMITE
HDP-20 connectors, refer to 408-7514; and for
AMPLIMITE HDP-22 connectors, refer to
408-9381.
2
of 4
Tyco Electronics Corporation
Rev
B
AMPLIMITE Shielding Hardware Kits
5. For HDE–20 connectors, obtain 3M
V
Scotch
Tape 44 (or equivalent), 9.53 mm [.375 in.] wide.
Wrap the tape around the terminated contacts two
complete times. See Figure 4.
HDE-20
Connector (Ref)
HDE-20
Connector
HDP-20, HDP-22
Connector
408-9010
9.53 mm
[.375 in.]
Terminated
Strip Length
Wrapped
Tape
Wire
Bundle
Braid
Tape (Two Wraps)
Ferrule
Cable
Jacket
Figure 4
4. SHIELD ASSEMBLY PROCEDURE
1. Measure the terminated length of the assembly
as shown in Figure 5.
CAUTION
CONNECTOR
TYPE
HDE-20
HDE 20
CONTACT
POSITION
9, 15, 25
37
9, 15, 25
TERMINATED
STRIP LENGTH
+1.27 [+.050] (mm [in.])
33.02 [1.300]
38.10 [1.500]
33.02 [1.300]
40.64 [1.600]
38.10 [1.500]
33.02 [1.300]
40.64 [1.600]
38.10 [1.500]
!
The length must be as indicated in Figure 5 and
must conform to the configuration as shown in
the illustration; otherwise, wires may be pinched
between the shields when they are closed. The
proper length and configuration may be achieved
by twisting (and thereby shortening) the wire
bundle after termination; however, make certain
that no undue stress is placed on the terminated
contacts during the procedure. The MAXIMUM
amount that the bundle may be twisted to
achieve the desired length is 90
_
.
HDP-20
37
50
15, 26, 44
HDP-22
62
78
Figure 5
CAUTION
2. Insert the hinge tabs of the inner shield into the
corresponding slots of the connector and rotate the
shield 90
_
toward the cable. See Figure 6.
3. Insert the hinge tabs of the outer shield into the
corresponding slots of the connector. See Figure 6.
4. Make sure that the inner shield is in its final
position and close the outer shield until it latches
onto the inner shield with the two latching tabs fully
engaged. See Figure 7.
Take care not to pinch any individual wires
between the shields.
!
5. Slide the braid over the braid crimp area of the
mated shields. See Figure 7.
6. Slide ferrule forward until it is over the braid and
butted against the shield assembly.
V
Trademark of Minnesota Mining & Manufacturing Co.
Rev B
Tyco Electronics Corporation
3 of 4
AMPLIMITE Shielding Hardware Kits
408-9010
2. Crimp the ferrule onto the shield assembly and
cable.
3. Examine the terminated assembly according to
Figure 8 and, if necessary, trim excess cable braid
from the braid crimp area.
Hinge
Tabs
Outer Shield
Terminated Length
Connector
Figure 6
Inner Shield
Excess Cable Braid
Trimmed
CONNECTOR
TYPE
CONTACT
POSITION
Crimped
Ferrule
TERMINATED LENGTH
+.635 [.025] (mm [in.])
Outer
Shield
Latching Tab
(Engaged)
Cable
Jacket
Ferrule
HDE-20
HDE 20
9, 15, 25
37
9, 15, 25
37
50
15, 26, 44
38.61 [1.520]
47.42 [1.867]
38.99 [1.535]
48.06 [1.892]
47.65 [1.876]
38.99 [1.535]
48.06 [1.892]
47.65 [1.876]
HDP-20
Inner
Shield
Figure 7
Braid Crimp
Area
HDP-22
62
78
Figure 8
5. CRIMPING THE FERRULE
1. Refer to Figure 1 and determine the crimping
die assembly and tooling to be used for crimping
the ferrule.
6. REVISION SUMMARY
Revisions to this instruction sheet include:
S
Updated to corporate requirements.
4
of 4
Tyco Electronics Corporation
Rev
B
微控制器 MCU
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