Bulletin I27212 03/06
IRK.91..PbF SERIES
STANDARD DIODES
Features
High Voltage
Industrial Standard Package
Thick copper baseplate
UL E78996 approved
3500V
RMS
isolating voltage
TOTALLY LEAD-FREE
ADD-A-pak
TM
GEN V Power Modules
Benefits
Up to 1600V
Full compatible TO-240AA
High Surge capability
Easy Mounting on heatsink
Al
2
0
3
DBC insulator
Heatsink grounded
100 A
Mechanical Description
The Generation V of Add-A-pak module combine the
excellent thermal performance obtained by the usage
of Direct Bonded Copper substrate with superior
mechanical ruggedness, thanks to the insertion of a
solid Copper baseplate at the bottom side of the device.
The Cu baseplate allow an easier mounting on the
majority of heatsink with increased tolerance of surface
roughness and improve thermal spread.
The Generation V of AAP module is manufactured
without hard mold, eliminating in this way any possible
direct stress on the leads.
The electrical terminals are secured against axial pull-out:
they are fixed to the module housing via a click-stop
feature already tested and proved as reliable on other IR
modules.
Electrical Description
These modules are intended for general purpose high
voltage applications such as high voltage regulated power
supplies, lighting circuits, temperature and motor speed
control circuits, UPS and battery charger.
Major Ratings and Characteristics
Parameters
I
F(AV)
@ T
C
I
F(RMS)
I
FSM
I
2
t
@ 50Hz
@ 60Hz
@ 50Hz
@ 60Hz
I
2
√t
V
RRM
range
T
J
T
STG
IRK.91
100
100
157
2020
2110
20.43
18.65
204.3
400 to 1600
- 40 to 150
- 40 to150
Units
A
°C
A
A
A
KA
2
s
KA
2
s
KA
2
√s
V
o
o
C
C
Document Number: 94359
www.vishay.com
1
IRK.91 Series
Bulletin I27212 03/06
ELECTRICAL SPECIFICATIONS
Voltage Ratings
Voltage
Type number
Code
04
06
08
IRK.91
10
12
14
16
V
RRM
, maximum repetitive
peak reverse voltage
V
400
600
800
1000
1200
1400
1600
V
RSM
, maximum non-
repetitive peak rev. voltage
V
500
700
900
1100
1300
1500
1700
I
RRM
max.
@ T
J
= 150°C
mA
10
Forward Conduction
Parameter
I
F(AV)
I
F(AV)
Max. average forward current
@ Case temperature
Max. average forward current
@ Case temperature
I
F(RMS)
Max. RMS forward current
I
FSM
Max. peak, one-cycle forward,
non-repetitive surge current
IRK.91
100
100
90
107
157
2020
2110
1700
1780
Units Conditions
A
°C
A
°C
A
DC @ 90°C case temperarure
t = 10ms
A
t = 8.3ms
t = 10ms
t = 8.3ms
t = 10ms
KA
2
s
t = 8.3ms
t = 10ms
t = 8.3ms
KA
√s
2
180° conduction, half sine wave
180° conduction, half sine wave
No voltage
reapplied
100% V
RRM
reapplied
No voltage
reapplied
100% V
RRM
reapplied
Sinusoidal half wave,
Initial T
J
= T
J
max.
I t
2
Maximum I t for fusing
2
20.43
18.65
14.45
13.19
I
√t
2
Maximum I Öt for fusing
2
204.3
0.79
t = 0.1 to 10ms, no voltage reapplied
(16.7% x
π
x I
F(AV)
< I <
π
x I
F(AV)
), T
J
= T
J
max.
(I >
π
x I
F(AV)
),T
J
= T
J
max.
(16.7% x
π
x I
F(AV)
< I <
π
x I
F(AV)
), T
J
= T
J
max.
V
F(TO)1
Low level value of threshold
voltage
V
F(TO)2
High level value of threshold
voltage
r
f
1
r
f
2
V
FM
Low level value of forward
slope resistance
High level value of forward
slope resistance
Max. forward voltage drop
V
0.87
1.78
mΩ
1.57
1.45
V
(I >
π
x I
F(AV)
),T
J
= T
J
max.
I
FM
= p x I
F(AV)
, T
J
= 25°C, t
p
= 400µs square wave
Blocking
Parameter
I
RRM
V
INS
Max. peak reverse leakage
current
RMS isolation voltage
3500 (1 sec)
V
50 Hz, circuit to base, all terminals shorted
IRK.91
10
Units Conditions
mA
T
J
= 150
o
C
Document Number: 94359
www.vishay.com
2
IRK.91 Series
Bulletin I27212 04/06
Thermal and Mechanical Specifications
Parameter
T
J
T
stg
R
thJC
R
thCS
T
Max. junction operating temperature range
Storage temperature range
Max. thermal resistance, junction to case
Typical thermal resistance, case to heatsink
Mounting torque ±10%
to heatsink
busbar
wt
Approximate weight
Case style
IRK.91
-40 to 150
-40 to 150
0.35
0.1
5
4
110 (4)
TO-240AA
Units
°C
Conditions
Per junction, DC operation
K/W
Nm
g (oz)
JEDEC
Mounting surface flat, smooth and greased
A mounting compound is recommended and the
torque should be rechecked after a period of 3 hours
to allow for the spread of the compound
∆R
Conduction (per Junction)
(The following table shows the increment of thermal resistance R
thJC
when devices operate at different conduction angles than DC)
Devices
180
IRK.91
o
Sine half wave conduction
120
o
Rect. wave conduction
o
Units
30
o
0.165
°C/W
90
o
60
o
30
180
o
120
o
0.069
90
o
0.088
60
o
0.115
0.052
0.064
0.082
0.112
0.164
0.043
Ordering Information Table
Device Code
IRK
1
D
2
91
3
/
16
4
P
5
1
2
3
4
5
-
-
-
-
-
Module type
Circuit configuration (See Circuit Configuration Table)
Current code
Voltage code (See Voltage Ratings Table)
P = Lead-Free
Document Number: 94359
www.vishay.com
3
IRK.91 Series
Bulletin I27212 03/06
Outline Table
Dimensions are in millimeters and [inches]
Circuit Configuration Table
IRKD
(1)
IRKE
IRKJ
(1)
IRKC
(1)
~
-
+
(2)
+
+
(2)
(2)
+
-
(2)
D = 2 diodes in series
E = Single diode
J = 2 diodes/common anode
C = 2 diodes/common cathode
-
(3)
-
(3)
(3)
+
-
(3)
NOTE: To order the Optional Hardware see Bulletin I27900
Document Number: 94359
www.vishay.com
4
IRK.91 Series
Bulletin I27212 04/06
Maximum Allowable Case T
emperature (°C)
Maximum Allowab le Ca se T
emp erature (°C)
150
140
130
Conduction Angle
IR
K.91.. S
eries
R
thJC
(DC) = 0.35 K/ W
150
140
130
IRK.91.. S
eries
R
thJC
(DC) = 0.35 K/ W
Conduction Period
120
110
30°
100
90
60°
90°
120
110
30°
100
90
60°
90°
120° 180°
0
20
40
60
80
DC
120°
180°
120
0
20
40
60
80
100
100 120 140 160
Average Forward Current (A)
Average Forward Current (A)
Fig. 1 - Current Ratings Characteristics
Maximum Average Forward Power Loss (W)
Maximum Average F
orward Power Loss (W)
140
120
100
80
60
40
20
0
0
20
40
60
80
100
Average F
orward Current (A)
Cond uction Angle
Fig. 2 - Current Ratings Characteristics
180
160
140
120
100
80 R Limit
MS
60
40
20
0
0
20
40
60
80
100 120 140 160
Average Forward Current (A)
Cond uction Period
180°
120°
90°
60°
30°
RMSLimit
DC
180°
120°
90°
60°
30°
IRK.91.. S
eries
Per Junc tion
T
J
= 150°C
IRK.91.. S
eries
Per Junction
T
J
= 150°C
Fig. 3 - Forward Power Loss Characteristics
1800
1600
1400
1200
1000
800
600
400
1
10
100
Number Of Equa l Amp litude Half Cycle Current Pulses (N)
Fig. 4 - Forward Power Loss Characteristics
2000
1800
1600
1400
1200
1000
800
600
IRK.91.. S
eries
Per Junction
0.1
Pulse T
rain Duration (s)
1
Peak Ha lf S Wa ve Forward Current (A)
ine
Peak Half S Wave F
ine
orward Current (A)
At Any Rated Loa d Condition And With
Rated V
RRM
Applied Following S
urge.
Initial T = 150°C
J
@60 Hz 0.0083 s
@50 Hz 0.0100 s
Maximum Non Repetitive S
urge Current
Versus Pulse T
rain Duration.
Initial T = 150°C
J
No Voltage R
eap p lied
Rated V
RRM
R
eap p lied
IRK.91.. S
eries
Per Junction
400
0.01
Fig. 5 - Maximum Non-Repetitive Surge Current
Fig. 6 - Maximum Non-Repetitive Surge Current
Document Number: 94359
www.vishay.com
5
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