MULTILOCK*
040/070 and 070/250 Series
Hybrid Connectors
NOTE
Application Specification
114-- 8005
02 NOV 09 Rev A
i
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of MULTILOCK 040/070 and 070/250 Series Hybrid
Connectors. The 040/070 series I/O (input/output) connectors are available in wire--to--board configurations
incorporating mixed 040--series (signal) and 070--series (power). The 070/250 mixed series connectors are a
wire--to--wire configuration with 11, 13, and 15 positions. The 040/070 series plug connectors are available 10
through 26 positions and the cap connectors are available in 16 through 76 positions. The contacts are on
2.5 mm [.098 in.] centerlines. Plug connectors are available in either hinge lock or side lock features. The cap
assembly is available in a horizontal (right--angle) position with some positions available in a vertical position.
When corresponding with Tyco Electronics Representatives, use the terminology provided in this specification
to facilitate your inquiry for information. Basic terms and features of the connectors and contacts are provided
in Figure 1.
Printed Circuit (PC)
Board Female Cap
Assembly (Typ)
Male Plug
Housing
(Typ)
Wire Barrel
Contact Tine
Insulation Barrel
Tab Contact
(070 Series Shown)
Wire Barrel
Double Lock Plate
Receptacle Contact
(070 Series Shown)
Figure 1
TOOLING ASSISTANCE CENTER 1-- 800-- 722-- 1111
E2009
Tyco Electronics Corporation, Harrisburg, PA
PRODUCT INFORMATION 1-- 800-- 522-- 6752
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.tycoelectronics.com
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MULTILOCK 040/070 and 070/250 Series Hybrid Connectors
2. REFERENCE MATERIALS
2.1. Revision Summary
114- 8005
S
Updated document to corporate requirements
S
Deleted obsolete tooling part numbers and related documents
2.2. Customer Assistance
Reference Part Number 638211 and Product Code 0417 are representative numbers that identify the
MULTILOCK 040/070 and 070/250 Series Hybrid Connectors. These numbers are used in the network of
customer service to access tooling and product application information. This service is provided by your local
Tyco Electronics Representative or, after purchase, by calling the Product Information number at the bottom of
page 1.
2.3. Drawings
Customer Drawings for specific products are available from the responsible Tyco Electronics Engineering
Department via the service network. The information contained in the Customer Drawings takes priority if there
is a conflict with this specification or with any other technical documentation supplied by Tyco Electronics.
2.4. Specifications
The following Product Specifications (108--series) provide test and performance results, and Application
Specifications (114--series) provide related application information:
Specification Number
108--5244
108--5280
108--5216
108--5281
108--5342
108--5352
114--5091
114--5092
114--5094
114--5108
114--5133
114--5134
114--5159
114--5160
114--5162
Specification Title
040 Series, MULTILOCK I/O Connector
040/070 Hybrid I/O Connector for PC Board
070 Series, MULTILOCK I/O Connector
040 Series MULTILOCK I/O Connector MK II
040 II/070 II Hybrid I/O Connector MK II for Wire--to--Board Termination
040 Series MULTILOCK Connector Wire to Wire Type
070 Series Receptacle Contact
070 Series Tab Contact
040 Series Receptacle Contact
040 Series Tab Contact
040 Series Receptacle Contact for CAVUS Wires
070 Series Receptacle Contact for CAVUS Wires
040 II Series Tab and Receptacle Contact
070 II Series Tab and Receptacle Contact
040 Receptacle Contact for CAVUS
2.5. Manuals
Manual 402--40 is available upon request and can be used as a guide in soldering. This manual provides
information on various flux types and characteristics along with the commercial designation and flux removal
procedures. A checklist is included in the manual as a guide for information on soldering problems.
2.6. Instructional Material
The following list includes available instruction sheets (408--and 411--series) that provide assembly procedures
for product, operation, maintenance and repair of tooling, as well as setup and operation procedures of
applicators; and customer manuals (409--series) that provide setup, operation, and maintenance of machines.
Also included are Hand Books (410--series) which are written for operator training and reference material for
customers on various product lines and procedures.
Document Number
408--3295
408--3326
408--7424
408--8024
408--8039
Document Title
Preparing Reel Of Contacts for Application Tooling
Disengaging Double Lock Plate on .040/.070 Hybrid MULTILOCK Connector
Checking Terminal Crimp Height or Gaging Die Closure
Miniature Quick--Change Applicator (End--Feed Type)
Heavy Duty Miniature Quick--Change Applicators (End--Feed Type)
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MULTILOCK 040/070 and 070/250 Series Hybrid Connectors
Document Number
408--8040
408--8053
408--8547
408--9640
408--9816
408--9853
408--9854
408--9855
408--9992
408--9997
409--5128
409--5842
409--5852
409--5855
409--5878
409--10012
410--5721
410--5841
411--5287
411--5288
411--5338
411--5417
411--5480
411--5655
411--5658
Document Title
Heavy Duty Miniature Quick--Change Applicators (Side--Feed Type)
Conversion Guide for Miniature Quick--Change Applicators
CERTI--CRIMP* II Straight Action Hand Tools
Crimp Quality Monitor Applicators for Side and End Feed Applications
Handling Of Reeled Products
PRO--CRIMPER* Hand Tool Assembly 90652--1 with Die Assembly 90652--2
PRO--CRIMPER Hand Tool Assembly 90653--1 with Die Assembly 90653--2
PRO--CRIMPER Hand Tool Assembly 90654--1 with Die Assembly 90654--2
PRO--CRIMPER III Hand Tool Assembly 58521--1
PRO--CRIMPER III Hand Tool Assembly 58528
114- 8005
Basic AMP--O--LECTRIC* Model “K” Terminating Machine
AMP--O--LECTRIC Model “G” Terminating Machine 354500--[ ]
AMPOMATOR CLS III--G Lead--Making Machine
AMP--O--MATIC* Side Feed Stripper--Crimper Model II Machine 854040--3, --4
AMPOMATOR CLS IV+ Lead--Making Machine
AMP--O--MATIC Side--Feed Stripper--Crimper III Machine 1320895--[ ]
Setup and Operation Handbook for the Model II AMPOMATOR CLS Machine
Customer Training Guide for AMP--O--LECTRIC Model “G” Terminator
Extraction Tool 755430--2 for 070 Series Contacts
Extraction Tool 755430--1 for 040 Series Contacts
DAHT 755223--1 for 070 Series Contacts
SAHT 911738--1, --2 for 040 Series Contacts
SAHT 911788 --2 for 070 Series Contacts
Double Action Tool 934192--1
Double Action Tool 934195--1
3. REQUIREMENTS
3.1. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the housing
material.
B. Reel Storage
When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically.
C. Shelf Life
The contacts and housings should remain in the shipping containers until ready for use to prevent
deformation to those components. The components should be used on a first in, first out basis to avoid
storage contamination that could adversely affect signal transmissions.
D. Chemical Exposure
Do not store contacts near any chemicals listed below as they may cause stress corrosion cracking in the
contacts.
Alkalies
Amines
NOTE
Ammonia
Carbonates
Citrates
Nitrites
Phosphates Citrates
Sulfides Nitrites
Sulfur Compounds
Tartrates
i
Where the above environmental conditions exist, phosphor--bronze contacts are recommended instead of brass if
available.
3.2. Wire Selection and Preparation
A. Type
The wire size range for MULTILOCK 040/070 and 070/250 Series Hybrid Connectors is 24 to 12 AWG
stranded or solid copper wire. Refer to the specific application specifications or instructional material
supplied with the products or application tooling.
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MULTILOCK 040/070 and 070/250 Series Hybrid Connectors
B. Preparation
The wire must be stripped to the dimensions provided in the specific application specifications or
instructional material supplied with the products or application tooling.
CAUTION
Do not nick, scrape, or cut the wire conductor during the stripping operation.
114- 8005
!
NOTE
i
There are tool designs available to meet various application requirements. The developed crimp configuration is
unique for each tool design and is acceptable provided the crimp height is within the functional range. For crimp
dimensions of a specific tool, refer to instruction sheet packaged with manual tools and applicator log packaged with
power tools.
3.3. Crimped Contact Requirements
Refer to Paragraphs 2.4 and 2.6 for related documentation which provide specific parameters for crimp
requirements. Locate the contact to be crimped in the appropriate tooling according to the instructions
packaged with that tooling. Detailed instructions covering the placement of contacts in the tooling and the use
of such tooling is packaged with each tool.
Terminate the contact according to the directions shipped with the appropriate tooling. See Section 5,
TOOLING.
CAUTION
Wire insulation shall NOT be cut or broken during the crimping operation, nor shall the insulation be crimped into the
contact wire barrel. Reasonable care should be taken by tooling operators to provide undamaged wire terminations.
!
A typical contact as it should appear after crimping is shown in Figure 2.
A. Crimp Height
The crimp applied to the wire portion of the contact is the most compressed area and is most critical in
ensuring optimum electrical and mechanical performance of the crimped contact. The crimp height must
be within the dimensions provided.
B. Crimp Length
For optimum crimp effectiveness, the crimp must be within the area shown in Figure 2. Effective crimp
length shall be defined as that portion of the wire barrel, excluding bellmouth(s), fully formed by the
crimping tool. Instructions for adjusting, repairing, and inspecting tools are packaged with the tools. See
Figure 15.
C. Bellmouths
Front and rear bellmouths shall be evident and conform to the dimensions provided in the supplied
documentation.
D. Cutoff Tab
The cutoff tab shall be cut to the dimensions provided in the supplied documentation.
E. Burrs
The cutoff burr shall not exceed the dimensions provided in the supplied documentation.
F. Wire Barrel Flash
The wire barrel flash shall not exceed the dimensions provided in the supplied documentation.
G. Conductor Location
The conductor may extend beyond the wire barrel to the maximum dimensions provided in the supplied
documentation.
H. Wire Barrel Seam
The wire barrel seam must be closed with no evidence of loose wire strands visible in the seam.
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MULTILOCK 040/070 and 070/250 Series Hybrid Connectors
114- 8005
End of Wire to be Flush to
Required Dimension from
End of Wire Barrel
Both Conductor and
Insulation Must Be Visible
No Missing or Nicked
Wire Strands
No Wire Strands in
Wire Barrel Seam
No Insulation In Seam
Crimp Length
Front Bellmouth
X
Rear Bellmouth
See View A
Wire Barrel
Crimp Width
Max. Wire
Barrel Flash
View A
Section X- X
NOTE:
Receptacle Contact Shown, Requirements
the Same for Tab Contact
Figure 2
Wire Barrel
Crimp Height
X
Max.
Burr
Cutoff
Tab
I. Twist and Roll
There shall be no twist, roll, deformation or other damage to the mating portion of the crimped contact that
will prevent proper mating. See Figure 3.
15_ (Max)
Wire Barrel
Figure 3
J. Straightness
The force applied during crimping may cause some bending between the crimped wire barrel and the
mating portion of the contact. Such deformation is acceptable within the limits as shown in Figure 4.
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