Product
Specification
108-5342-3
03May06 Rev A
.040II/.070II Hybrid I/O Connector MK-II for Wire-To-Board
Termination
1.
SCOPE
This specification covers the requirements for product performance, test methods and quality assurance
provisions of .040II/.070II Hybrid I/O Connector MK-II for Wire-To-Board Termination. Applicable product
description and part numbers are shown in the Appendix.
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. In the event of
conflict between the requirements of this specification and the product drawing, the product drawing
shall take precedence. In the event of conflict between the requirements of this specification and the
referenced documents, this specification shall take precedence.
2.1.
Tyco Electronics Documents
108-5342: Product Specification (.040II/.070II Hybrid I/O Connector MK-II for Wire-to-Board
Termination)
109-5000: Test Specification (General Requirements for Test Specification)
114-5159: Application Specification (Crimping .040II Series Tab and Receptacle Contact)
114-5160: Application Specification (Crimping .070II Series Tab and Receptacle Contact)
114-5198: Application Specification (Crimping .070III Unsealed Contact, Receptacle)
501-5303: Qualification Test Report (.040II/.070II Hybrid I/O Connector MK-II for Wire-To-Board
Termination)
501-5303-1: Qualification Test Report (.040II/.070II Hybrid I/O Connector MK-II for Wire-To-Board
Termination)
2.2.
3.
3.1.
REQUIREMENTS
Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable product
drawing.
3.2.
©2006 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
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Commercial Standards and Specifications
JASO D605: Multi-Pole Connector for Automobiles
JASO D7101: Test Methods for Plastic Molded Parts
JIS C3406: Low Voltage Wires and Cables for Automobiles
JIS D0203: Method of Moisture, Rain and Spray Test for Automobile Parts
JIS D0204: Method of High and Low Temperature Test for Automobile Parts
JIS D1601: Vibration Testing Method for Automobile Parts
JIS R5210: Portland Cement
MIL-STD-202, Method 208: Method of Soldering
USCAR PF-1: Performance Standard
Materials
Materials used in the construction of this product shall be as specified on the applicable product drawing.
* Trademark
| Indicates change
For latest revision, visit our website at www.tycoelectronics.com\documents.
For Regional Customer Service, visit our website at www.tycoelectronics.com
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LOC B
108-5342-3
3.3.
Ratings
Temperature: -30 to 105 C
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3.4.
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 2. Unless otherwise specified, all tests shall be performed at room temperature.
3.5.
Para
3.5.1
Test Requirements and Procedures Summary
Test Item
Confirmation of Product
Requirement
Product shall be conforming to
the requirements of applicable
product drawing and Application
Specifications 114-5159 and
114-5160.
ELECTRICAL REQUIREMENTS
3.5.2
Termination Resistance,
Specified Current
.040II: 10 milliohms maximum
initial; 20 milliohms maximum
final.
.070II, III: 3 milliohms maximum
initial; 10 milliohms maximum
final.
.040II: 10 milliohms maximum
initial; 20 milliohms maximum
final.
.070II, III: 3 milliohms maximum
initial; 10 milliohms maximum
final.
No creeping discharge nor
flashover shall occur.
Measure initial millivolt drop of
contact test circuit in mated
connectors. Figure 3.
AMP Spec 109-5311-2.
Procedure
Visually, dimensionally and
functionally inspected per
applicable quality inspection
plan.
3.5.3
3.5.4
3.5.5
3.5.6
3.5.7
3.5.8
Current Cycling
.040II: 20 milliohms maximum
final.
.070II, III: 10 milliohms maximum
final.
No ignition allowed during test.
Figure 1 (continued)
Rev A
/
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Performance and Test Description
Termination Resistance, Low
Level
Subject mated contacts
assembled in housing to closed
circuit current of 10 milliamperes
maximum at open circuit voltage
of 20 millivolts maximum. Figure
3.
AMP Spec 109-5311-1.
1 kilovolt AC for 1 minute. Test
between adjacent circuits of
mated/unmated connectors.
AMP Spec 109-5301.
Impressed voltage 500 volts DC.
Test between adjacent circuits of
mated connectors.
AMP Spec 109-5302.
12 volts DC impressed 1 minute.
AMP Spec 109-5312.
Measure temperature rise by
energized current.
AMP Spec 109-5310.
Applied current per Figures 6
and 7. 45 minutes ON, 15
minutes OFF, 200 cycles.
AMP Spec 109-5308.
Dielectric Strength
Insulation Resistance
100 megohms minimum.
Current Leakage
Temperature Rising
1 milliampere maximum.
60 C maximum under specified
current.
2 of 12
108-5342-3
Para
3.5.9
Test Item
Vibration, High Frequency
Requirement
MECHANICAL REQUIREMENTS
No electrical discontinuity
greater than 1 microsecond shall
occur.
.040II: 20 milliohms maximum
final.
.070II, III: 10 milliohms maximum
final.
Vibration frequency: 20-200-20
Hz/3 min.
Accelerated velocity: 44.1 m/8
2
(4.5 G).
Vibration
Direction
Duration
Up
and
Down
4 hours
Back
and
Forth
2 hours
Right
and
Left
2 hours
Procedure
AMP Spec 109-5202.
3.5.10
Vibration plus Current Cycle
No electrical discontinuity
greater than 1 microsecond shall
occur.
.040II: 20 milliohms maximum
final.
.070II, III: 10 milliohms maximum
final.
Vibration frequency: 20-200-20
Hz/3 min.
Accelerated velocity: 44.1 m/8
2
(4.5 G).
Vibration
Direction
Duration
Up
and
Down
4 hours
Back
and
Forth
2 hours
Right
and
Left
2 hours
Test current:
.040II: 4.4 amperes DC.
.070II, III: 10 amperes DC.
3.5.11
Contact Mating Force
.040II: 5.8 N maximum.
Operation speed: 100 mm per
.070II, III: 10 milliohms maximum minute. Measure force required
final.
to mate contacts.
AMP Spec 109-5206.
.040II: 0.98 N minimum for silver
plating; 0.69 N minimum for gold
plating.
.070II, III: 0.98 N minimum for
silver plating; 0.69 N minimum
for gold plating.
10 position: 69 N maximum.
12 position: 69 N maximum.
16 position: 69 N maximum.
22 position: 88.3 N maximum.
26 position: 98.1 N maximum.
3.5.14
Connector Unmating Force
10 position: 69 N maximum.
12 position: 69 N maximum.
16 position: 69 N maximum.
22 position: 88.3 N maximum.
26 position: 98.1 N maximum.
3.5.15
Housing Locking Strength
98 N minimum.
Operation speed: 100 mm per
minute. Measure force required
to mate contacts.
AMP Spec 109-5206.
3.5.12
Contact Unmating Force
3.5.13
Connector Mating Force
USCAR PF-1
Operation speed: 100 mm per
minute. Measure force required
to mate connectors.
AMP Spec 109-5206.
USCAR PF-1
Operation speed: 100 mm per
minute. Measure force required
to unmate connectors.
AMP Spec 109-5206.
Operation speed: 100 mm per
minute. Measure housing locking
strength.
AMP Spec 109-5210.
Figure 1 (continued)
Rev A
3 of 12
108-5342-3
Para
3.5.16
Test Item
Contact Insertion Force
Requirement
9.8 N maximum per contact.
Procedure
Measure force required to insert
contacts into housing.
AMP Spec 109-5211.
Operation speed: 100 mm per
minute. Apply an axial pull-off
load to crimped wire.
AMP Spec 109-5212.
Operation speed: 100 mm per
minute. Measure contact
retention force with secondary
lock in effect.
Crimp Tensile Operation speed: 100 mm per
N minimum minute. Apply an axial pull-off
load to crimped wire of contact
58
secured on the tester.
AMP Spec 109-5205.
88
127
177
3.5.17
Contact Retention Force, Pre-
Lock
49 N minimum.
3.5.18
Contact Retention Force,
Secondary Lock
78 N minimum.
3.5.19
Crimp Tensile Strength
Wire Size
mm
2
0.3
0.5
0.85
1.25
AWG
22
20
18
16
3.5.20
Durability, Repeated
Mating/Unmating
Operation speed: 100 mm per
.040II: 20 milliohms maximum
minute. 30 cycles.
final.
.070II, III: 10 milliohms maximum AMP Spec 109-5213.
final.
Repeated mating/unmating by
.040II: 20 milliohms maximum
hand. 30 cycles.
final.
.070II, III: 10 milliohms maximum AMP Spec 109-5215.
final.
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3.5.21
Resistance to “Kojiri”
3.5.22
Solderability
Wet solder coverage: 95%
minimum, plated area only.
Solder temperature: 230 ± 5 C
Immersion duration: 3 ± 0.5
seconds
Flux: Alpha 100
AMP Spec 109-5203.
Manually operated.
3.5.23
Handling Ergonomics
No abnormalities allowed in
manual mating/unmating
handling.
59 N Maximum.
3.5.24
Double Lock Plate Locking
Strength
Operation speed: 100 mm per
minute. Measure force required
to lock the double lock plate.
-30 C for 120 minutes; 80 C for
120 minutes (1 cycle). Repeat
for 5 cycles.
AMP Spec 109-5103.
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ENVIRONMENTAL REQUIREMENTS
3.5.25
Thermal Shock
.040II: 20 milliohms maximum
final.
.070II, III: 10 milliohms maximum
final.
Figure 1 (continued)
Rev A
4 of 12
108-5342-3
Para
3.5.26
Test Item
Humidity, Steady State
Requirement
Procedure
/
Mated/unmated connector, 90 to
Insulation resistance: 100
95% RH, 60 C, 96 hours.
megohms minimum final.
Termination resistance:
AMP Spec 109-5105.
.040II: 20 milliohms maximum
final.
.070II, III: 10 milliohms maximum
final.
SO
2
gas: 10 ppm, 95% RH,
.040II: 20 milliohms maximum
final.
20 C, 96 hours.
.070II, III: 10 milliohms maximum AMP Spec 109-5107.
final.
120 C, 120 hours.
.040II: 20 milliohms maximum
final.
AMP Spec 109-5104.
.070II, III: 10 milliohms maximum
final.
-50 ± 5 C, 120 hours.
.040II: 20 milliohms maximum
final.
AMP Spec 109-5108.
.070II, III: 10 milliohms maximum
final.
.040II: 20 milliohms maximum
final.
.070II, III: 10 milliohms maximum
final.
Figure 1 (end)
Subject JIS R5210 cement blow
of 1.5 kg per 10 seconds in 15
minute intervals for 90 minutes.
AMP Spec 109-5110.
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3.5.27
Industrial Gas, SO
2
3.5.28
Temperature Life, Heat Aging
3.5.29
Resistance to Cold
3.5.30
Dust Bombardment
Rev A
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