MULTIPIN RACK AND PANEL CONNECTORS
NSX - BPX series
Arinc 600
COMPANy
PROfILE
Radiall was founded in 1952 as a family owned company making coaxial plugs for
the television industry. Today, Radiall is an international and global manufacturer
of interconnect components including RF coaxial connectors and cable assemblies,
antennas, fiber optic and microwave components, and multipin connectors.
Radiall serves the Aerospace, Automotive, Defense, Industrial, Medical, Space, and
Telecommunication industries.
QSE (Quality Safety Environment) POLICy
Radiall maintains a quality management system that is highly recognized by its customers because it conforms
to most international standards, including those for environmental protection.
Since 1994, all Radiall sites are
ISO9001
certified. As a result of Radiall’s
continuous improvement efforts, some dedicated activities are certified
to either AS9100, or TS 16949 or ISO14001. Certain product lines are
MIL ESA/SCC
Qualified products.
Radiall also complies with other industry directives such as
RoHS
for
hazardous substance restrictions and EuP for environmentally friendly
designs for energy-consuming products.
A WORLDWIDE ENGINEERING
&
MANUfACTURING CAPABILITy
With expertise centers and manufacturing locations in 3 continents and
12 industrial sites, Radiall offers its customers the proximity needed to
provide the best quality, service and delivery performance.
Our facilities feature state of the art equipment for the many technologies
involved in the design, manufacturing and assembly of interconnect
solutions. Manufacturing plants based in low cost countries give
Radiall the opportunity to offer quality at competitive prices.
Technical information and sales contacts are available at :
www.radiall.com
NSX-BPX
CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
NSX - ARINC
-
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Shell dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 -- 18
Shell polarization . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 -- 21
Modification code . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 -- 24
Signal, power and ground contacts . . . . . . . . . . . 25 -- 27
Chromel contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Alumel contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Coaxial contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30--40
Concentric twinax contacts . . . . . . . . . . . . . . . . . . 40 -- 41
Quadrax contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Wiring instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 43--60
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Insertion/extraction tools . . . . . . . . . . . . . . . . . . . . . . . . 62
Sealing plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63--64
Dummy inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Dust caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66--67
Cavity reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Sealing boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Alignment boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Panel cut out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70--71
Mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
NSX E/N/H/C
How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Insert combination codes . . . . . . . . . . . . . . . . . . . . . 74--77
Contact arrangements . . . . . . . . . . . . . . . . . . . . . . . 78--87
Signal, power and ground contacts . . . . . . . . . . . . . . . 87
Coaxial and triaxial contacts . . . . . . . . . . . . . . . . . . . . . 87
Rear removable contacts . . . . . . . . . . . . . . . . . . . . . . . . 88
NSX F/G
How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Front removable contacts . . . . . . . . . . . . . . . . . . . . . 90--93
NSX - SINGLE SHELL
-
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96--97
Shell dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98--99
Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Panel cut out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
NSX EMI/RFI
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . 102
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 -- 106
NSX T CAS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108--109
Coaxial contacts . . . . . . . . . . . . . . . . . . . . . . . . . . 109--110
Wave guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
BPX
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Insert combination code . . . . . . . . . . . . . . . . . . . . . . . . 114
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Sealing boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Dust caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115--117
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118--123
Panel cut out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124--125
Index of RADIALL P/N
. . . . . . . . . . . . . . . . . . . . 126--127
3
NSX -
ARINC 600
INTRODUCTION
MULTICONTACT CONNECTORS NSX- ARINC 600 / BPX
-
NSX
series (defined by ARINC 600 specification) and
BPX
series (defined by Bœing S280W551 specification) are multipin
rack and panel connectors used to connect high performance aeronautical equipments.
These two series manufactured by
RADIALL
show the following characteristics :
'
High contact density (up to 800 contacts).
'
Numerous contact arrangements.
'
Numerous shell polarization possibilities which give maximum security when mating the equipment in the rack.
'
Low mating forces.
'
Separation of power and signal contacts.
'
EMI/RFI shielding provided by shell to shell conductivity.
'
Wide range of contact types and sizes.
RADIALL
has a lot of customers approval for her NSX series. Among them are the airframe manufacturers and
equipments manufacturers.
MULTICONTACT CONNECTORS NSX-
-ARINC 600
RADIALL NSX
series offers
the following versions
:
Connectors for
rear removable
contacts :
'
NSX N :
plug and receptacle connectors. Non environmental version, inserts without grommet and compound,
plugs without groove and O-ring.
'
NSX C :
plug and receptacle connectors. Non environmental version, inserts with grommet but without
compound, plugs without groove and O-ring.
'
NSX E :
plug and receptacle connectors.
Environmental version, inserts with grommet and compound, plugs with groove and O-ring.
'
NSX H :
plug connectors only. Environmental version, inserts with grommet and compound, plugs without groove
and O-ring.
Connectors for
front removable
contacts :
'
NSX F :
receptacle connectors only. Front release, front removable signal contacts only. Non environmental
version, inserts without grommet and compound.
'
NSX G :
identical to NSX F but with front release front removable signal, power, coax, triax and quadrax contacts.
EMI/RFI
shielded connectors : shell to shell conductivity.
RADIALL
offers a wide range of inserts which can be fitted with signal contacts only or with signal, power, coaxial, triaxial,
and quadrax contacts.
The range of contacts offered allows
RADIALL
to satisfy any of its customer needs :
Sealing boots, sealing plugs, dust caps conductive or non conductive and cavity reducers.
Standard tools : crimping tools, positioners, dies, insertion/extraction tools.
Signal contact : size 22-crimp, solder tail and wire wrap post.
Power contact : size 20-16-12-8-crimp and solder tail (except size 8).
Coaxial contact : size 16-8-5-1-crimp and solder tail.
Concentric twinax contact : size 8-crimp and solder tail.
Fiber optic contact : size 16 and 12.
Thermocouple contact : size 22 and 20-crimp.
Quadrax contact : size 8 crimp and solder tail.
Items in this catalog are covered by French and foreign Patents and/or Patents pending.
4
NSX -
ARINC 600
SHELL
RADIALL NSX
series offers three metallic shell sizes
fitted with polarization hardware offering 216 polarizing
possibilities.
Plug shell is fitted with inserts for signal (size 22) pin
contacts, coax, triax and quadrax power socket contacts.
Receptacle shell is fitted with inserts for signal socket
contacts, coax, triax and quadrax power pin contacts.
The shell flange has bosses on each side and at both ends
to locate the connector on the mounting panel. Shell size 1
can be mounted on a front panel or laterally by using the 3
threaded inserts on both side of the connector. The O-ring
on the plug shell (environmental) allows the connector pair
to be sealed once mated.
DESCRIPTION
CONTACT
INSERTS
Environmental inserts have a wire sealing grommet on the
rear face and compound between insert and shell.
Inserts are replaceable without having an effect on
connector intermateability(shell + insert from the same
supplier).
The different kind of inserts available are :
SHELL
CLIP
--
Insert for rear release rear removable contacts
(colored blue on the terminating face).
--
Insert for front release front removable contacts
(colored red on their mating face).
INSULATOR
--
Insert for front release rear removable contacts
(colored yellow on their mating face).
CONTACTS
The contacts are removable from the insert using an
appropriate extraction tool. Tools are available for front
and rear release inserts.
Inserts use a metal contact retention system (clips) which
assures the contact retention requirements of ARINC 600
to be met. The retention sytem allows contacts to be
removed from the insert using an extraction tool.
Signal and power contacts are low insertion force
contacts.
5
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