12000X778 series
High performance toggle switches - threaded bushing Ø 11,9 (15/32)
Distinctive features
K
Approvals
A
MIL
CECC 96201-005
CECC 96201-008
Standards MIL STD 3950 and MIL STD 83731
This range of professional toggle switches is suitable for use in military and
other high specification environments.
K
Contacts
Highly reliable contacts suitable for low level applications or power applications
K
Pinned lever
The base of the switch lever is pinned to the bushing, thus earthing the lever to
the bushing. This also provides strain relief to protect the switch if accidentally
knocked.
K
Double shell case
For high mechanical strength and high electrical insulation.
K
Compact size
The small rear end of the switch allows space saving behind the panel.
K
Finish
Black finish on body, bushing, lever and hardware.
K
Sealing
Panel sealed to IP 67, these switches are frontal sealed by two O-rings and
have full rear end sealing.
K
Accessories
A comprehensive range of protection boots (both full and half length), locking
levers and security caps are available.
A-72
www.apem.com
APEM
12000X778 series
High performance toggle switches - threaded bushing Ø 11,9 (15/32)
Specifications
ELECTRICAL SPECIFICATIONS
• Max. current/voltage rating with resistive load : 4A 28VDC
• Minimum load : 10mA 50mV, 10µA 5VDC
When used above 300mA 28VDC, the gold plating is removed on contact areas and is considered only as a protection
against oxidation during storage.
• Initial contact resistance : 10 mΩ max.
Volts
• Insulation resistance : 1.000 MΩ min. at 500VDC
250 VAC
• Dielectric strength :
1.000 Vrms 50 Hz min. between terminals
125 VAC
2.000 Vrms 50 Hz min. between poles
2.000 Vrms 50 Hz min. between terminals and frame
• Contact bounce : 2 ms max.
• Electrical life :
48 VDC
- At 4A 28VDC :
20.000 cycles (10.000 for functions 5, 4-1R, 4-2R)
28 VDC
- At low level (50mV 10mA) :
5 VDC
150.000 cycles (switches with 2 maintained positions)
50 mV
100.000 cycles (switches with 3 maintained positions)
Amps
10µA
10mA
2A
1A
4A
50.000 cycles (momentary functions 7, 8, 4-1R, 4-2R, 5)
A
MATERIALS
SEALING
• Case : diallylphthalate (DAP)
with plastic external shell
(epoxy sealed)
• Actuator : brass, black chrome
plated
• Bushing : brass, black chrome
plated
• Contacts : solid rivet -
gold plated silver/nickel alloy
• Front panel sealing by two O-rings
Flatted bush for precise orientation
• Panel seal withstands 1 bar pressure and
remains sealed even when the switch is operated.
©
Flat
1
• Epoxy sealed terminals
• Splash-proof case
O-rings
GENERAL SPECIFICATIONS
• Torque : 1,50 Nm (1.10 Ft.lb) max. applied to nut
• Panel thickness : 8 mm (.314) max. - 3 mm (.118) min.
• Shock test : 50g - 11ms (IEC 68-2-27)
• Vibrations : 10-500 Hz - 10g (IEC68-2-6)
• Operating temperature : -40°C to +85°C
• Humidity test : 56 days, 93 % R.H., 40°C (IEC 68-2-3)
• Salt spray test : 96 hours (IEC 68-2-11)
APPROVALS
Many models within this range have full CECC approval and are marked
CECC. Please consult factory for list of approved models.
APEM
www.apem.com
A-73
12000X778 series
High performance toggle switches - threaded bushing Ø 11,9 (15/32)
Overview
12
SERIES
Terminals and bushings
1
Solder lug terminals,
threaded bushing
Ø 11,9 (15/32)
Straight PC terminals,
threaded bushing
Ø 11,9 (15/32)
Number of poles
4
5
6
Double pole
Three pole
Four pole
6
9
7
8
4
Electrical functions
ON
ON
MOM
ON
ON
ON
MOM
-
ON
OFF
ON
OFF MOM
OFF MOM
ON
ON
ON MOM
∆
ON MOM
∆
ON
MOM
Momentary
1R
ON ON MOM
2R
MOM ON MOM
. For function 4 only.
. Leave blank for other
functions.
A
2
5
Function 4
. For 2 and 4 poles only.
.
∆
Must not have blank in
"momentary" box.
Fluorescent tip
Blank
None
038
White fluorescent
tip to lever
Levers
Blank
Standard lever
-12
Short lever
X778
High performance
fully sealed
black switches.
Approval
CECC
Availability :
Consult factory for
details of approved
models.
Locking levers
-1V
-2V
-3V
1 locked position
2 locked positions
3 locked positions
Other : see following pages.
ABOUT THIS SERIES
On the following pages, you will find successively :
- model structure of switches
- options in the same order as in above chart
Dimensions
: first dimensions are in mm while inches are shown as bracketed numbers.
Sealing boots
can be used to further protect the switches against dust and water. They are presented in section H.
Mounting accessories
: standard hardware supplied with all models : 1 hex nut 14 mm (.551) across flats, part number U41.
This nut is presented after model structure of switches.
Security caps
are available to prevent inadvertent lever operation. They are presented in section I.
Packaging unit
: 2 pole models : 25 pieces
3 and 4 pole models : 20 pieces
.
A-74
www.apem.com
APEM
12000X778 series
High performance toggle switches - threaded bushing Ø 11,9 (15/32)
Fully sealed - black
©
Flat
4.10
(.161)
Typical angle of throw (A)
Function 6
Function 6
4 3- 1
2
1.70
(.066)
Other functions
3
1 2
Functions 9, 7, 8, 4
Function 5
20°
12°
2.50
(.098)
8.60
(.338)
26°
1.20
(.047)
1.00
(.039)
A
MODEL
STRUCTURE
Shown with standard lever
Solder lug terminals - double pole
I
12146 X778
12149 X778
12147 X778
12148 X778
12144 X778
12144-1R X778
12144-2R X778
12145 X778
ON
ON
MOM
ON
ON
MOM
MOM
II
-
OFF
OFF
OFF
ON
ON
ON
ON
III
ON
ON
MOM
MOM
ON
ON
MOM
MOM
©
Flat
I
II A
III
EPOXY
4.00
(.157)
17.30
(.681)
10.40
(.409)
0.50
(.019)
16.00
(.629)
15.10
(.594)
1.50
(.059)
4.10
(.161)
Ø6.00
(.236 DIA)
Solder lug terminals - three pole
©
Flat
I
17.30
(.681)
10.40
(.409)
0.50
(.019)
6.00
(.236)
2.50
(.098)
Ø11.90-32UNS
(15/32-32UNS)
16.00
(.629)
22.00
(.866)
15.10
(.594)
1.50
(.059)
4.10
(.161)
17.30
(.681)
10.40
(.409)
0.50
(.019)
6.00
(.236)
2.50
(.098)
16.00
(.629)
28.10
(1.106)
15.10
(.594)
4.10
(.161)
6.00
(.236)
2.50
(.098)
1.50
(.059)
16.00
(.629)
I
12156 X778
12159 X778
12157 X778
12158 X778
II
III
EPOXY
4.00
(.157)
II A
III
ON
-
ON
ON OFF ON
MOM OFF MOM
ON OFF MOM
Ø11.90-32UNS
(15/32-32UNS)
Ø6.00
(.236 DIA)
Solder lug terminals - four pole
©
Flat
I
I
12166 X778
12169 X778
12167 X778
12168 X778
12164 X778
12164-1R X778
12164-2R X778
ON
ON
MOM
ON
ON
ON
MOM
II
-
OFF
OFF
OFF
ON
ON
ON
III
ON
ON
MOM
MOM
ON
MOM
MOM
EPOXY
4.00
(.157)
II A
III
Ø11.90-32UNS
(15/32-32UNS)
Ø6.00
(.236 DIA)
APEM
www.apem.com
A-75
12000X778 series
High performance toggle switches - threaded bushing Ø 11,9 (15/32)
Fully sealed - black
Straight PC terminals - double pole
L
©
Flat
17.30
(.681)
10.40
(.409)
16.00
(.629)
I
I
12246 X778
ON
II
-
III
4.00
(.157)
II A
III
ON
EPOXY
A
Ø11.90-32UNS
(15/32-32UNS)
Ø6.00
(.236 DIA)
15.10
(.594)
1.50
(.059)
1.00
(.039)
8.60
(.338)
4.00
(.157)
6.00
(.236)
6.00
(.236)
Ø1.60
(.062 DIA)
22.00
(.866)
8.60
(.338)
4.00
(.157)
1.00
(.039)
6.00
(.236)
6.00
(.236)
Ø1.60
(.062 DIA)
28.10
(1.106)
8.60
(.338)
16.00
(.629)
16.00
(.629)
Straight PC terminals - three pole
L
©
Flat
I
II A
III
EPOXY
4.00
(.157)
17.30
(.681)
10.40
(.409)
I
12256 X778
ON
II
-
III
ON
15.10
(.594)
1.50
(.059)
Ø11.90-32UNS
(15/32-32UNS)
Ø6.00
(.236 DIA)
Straight PC terminals - four pole
L
©
Flat
I
II A
III
EPOXY
4.00
(.157)
17.30
(.681)
10.40
(.409)
I
12266 X778
ON
II
-
III
ON
15.10
(.594)
Ø11.90-32UNS
(15/32-32UNS)
Ø6.00
(.236 DIA)
1.50
(.059)
16.00
(.629)
4.00
(.157)
6.00
(.236)
PANEL CUT
-
OUT
Ø12.00
(.472 DIA)
STANDARD HARDWARE
Hex nut
14.00
(.551)
2.30
(.090)
L
3,5 mm (.138) short terminals
available
for function 6, as well as for functions 9, 7,
8, 4 and 5. On request.
1.00
(.039)
Positions and connections, see next page.
6.00
(.236)
Ø1.60
(.062 DIA)
3.50
(.137)
1.00
(.039)
5.00
(.196)
C11COSpicotAC
5.10
(.200)
Ø11.9-32UNS
(15/32-32UNS)
U41
(matt black)
A-76
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APEM
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