• Optional Remote I/O via Flex modules. Communication can be
via the DeviceNet communication platform or the Remote I/O
communication platform.
Available from 23-1200 Amperes.
Specifications
Approvals
C
UL
US
Standards
The ElectroGuard Safety Isolation System is used in place of a
disconnect switch for Lockout and Tagout (LOTO). It uses power
contactors and Remote Lockout Stations to accomplish LOTO.
Isolating the electrical energy usually involves calling an electrician to
turn “Off ” the main disconnecting means. The electrician would
then perform LOTO of the disconnecting means operating handle.
This same procedure is required to perform cleaning, maintenance,
setup, lubrication or adjustment. Machines or processes with
multiple access points may require operator/maintenance
intervention several times a shift (perhaps as often as 60 times per
shift).
To perform these activities, the operator/maintenance person may
be required to place part of his or her body into an area not accessed
during normal operation. This may cause serious or fatal injury if
LOTO procedures are not followed.
The ElectroGuard Safety Isolation System allows the machine
operator to safely and quickly accomplish LOTO with dramatically
reduced downtime.
Provides Energy Isolation
• Power isolation accomplished by means of contactors rather than
disconnect switches.
• Uses redundant, independent and self-monitoring circuits to
detect a system fault.
• Prevents accumulation of faults in order to maintain the integrity
of the safety system.
• Tamper-resistant design.
Convenient Remote Lockout Station
• Allows remote isolation of the electrical power to the machine or
process—machine operator simply turns “Off ” a Remote
Lockout Station.
• A light on the Remote Lockout Station indicates that the three-
phase power source to the machine or process has been isolated.
No Light Means No Entry.
• If a fault occurs in the Safety Isolation System, the “System
Isolated” light on the Remote Lockout Stations will not
illuminate.
• Easy Lockout/Tagout.
Certified by TUV to meet requirements of Category 4
• Certified by TUV to meet Category 4, the most stringent safety
category defined within International Standard EN 954-1/ISO
13849-1.
• Subjected by TUV to rigorous third party testing and verification
of the Failure Mode & Effect Analysis (FMEA).
Estimated Component Life
Remote Lockout Station
Power Contactors
(Isolation & Grounding)
Environmental
Storage Temperature
Operating Temperature
Relative Humidity,
Non condensing
Power Panel Construction
Listed Industrial Control Panel;
TUV Rheinland certified; CE marked
for all applicable directives
IEC/EN 60204-1; IEC/EN 60439-1;
Category 4 to International Standard
EN 954-1/ISO 13849-1; 98/37/EC
Machinery Directive; 89/336/EC EMC
Directive; 73/23/EC Low Voltage
Directive; Fulfils the function of an
energy isolating device in accordance
with the conditions set forth in the
FedOSHA letter of interpretation
pertaining to Section 1910.147(b);
Cal/OSHA 3314.
250,000 operations
23A - 85A: 2,000,000 operations
110A-1200A: 1,000,000 operations
-10°C...+60°C (14°F...140°F)
0°C...+40°C (32°F...104°F) (Ambient)
90% Relative Humidity
Tamper-resistant Control Module
23A-85A systems support up to 4
Remote Lockout Stations without an
Expansion Module
110A-1200A systems support up to 6
Remote Lockout Stations without an
Expansion Module
Control Module with viewing window
for visual check of status indicator lights
Top and bottom 25.4mm (1.0in)
conduit entry (removable plug in
bottom conduit hole)
Sealing provision for tamper-resistance
Operating handle accepts up to 3
padlocks
4 port—supports up to 4 lockout
stations
• allows the systems to
accommodate up to 24 Remote
Lockout Stations
10 port—supports up to 10 lockout
stations
• allows the systems to
accommodate up to 60 Remote
Lockout Stations
Window for viewing status indicator
lights; Sealed for tamper-resistance
Remote Lockout Stations
Safety Mats,
➊
Light Curtains,
➊
E-Stop Stations,
➊
Proximity Switches,
➊
Photo Switches
➊
+10%, -15% of the line voltage
Remote Lockout Station
Construction
Expansion Module
Construction
Safety Isolation Sys. Inputs
Standard Inputs from
Optional Inputs from
Rockwell Automation
Safety Products
System Operational Limits
➊
Use of any of these input devices will not meet Lockout/Tagout (LOTO)
requirements.
12-2
Safety Isolation System
ElectroGuard
Overview
Principle of Operation
Power Circuit
1IC
Incoming
3 Phase
Power
H1
X1
Disconnecting
Means/Branch
Circuit Protection
➊
H2
Trans.
X2
GC
Voltage
Decay
Relays
(VDR)
2IC
To Motor
Controllers
To Loads
After using the normal stopping
method of the machine or process,
the machine operator turns a
Remote Lockout Station handle
from the “On” to “Off ” position.
The station signals the isolation
contactors (1IC and 2IC) to drop
out and isolate the supply voltage
from the loads (see Control
Circuit).
When system residual voltage
decays to pre-determined levels,
the grounding contactor (GC) is
energized, connecting the load to
ground (see Power Circuit). The
grounding contactor (GC) is
electrically and mechanically
interlocked with the isolation
contactors (1IC and 2IC).
The “System Isolated” Light will
now illuminate on the Remote
Lockout Station to indicate the
system is isolated. The machine
operator then Locks-Out and
Tags-Out the station in the “Off ”
position.
Control Power
Grd
Control Circuit
Remote Lockout Station
Off
On
GC
1IC
GC
2IC
VDR
1IC
2IC
GC
Mechanically
Interlocked
1IC, 2IC,
&
GC are
mechanically
and electrically
interlocked
GC
1IC
2IC
System Isolated (*)
(*) = “On” when the Remote
Lockout Station switch is “Off”
➊
Available factory installed within the ElectroGuard as an option.
Optional Features
• Four (4) or ten (10) port Expansion Modules to permit additional Remote
Lockout Stations to be used (see page 12-16 for details).
• Pneumatic Isolation Module to isolate pneumatic energy (see page 12-15 for
details).
• Status communication to a remote PLC (see page 12-17 for details).
• Fusible disconnect switch (Bulletin 2032) or thermal-magnetic circuit breaker
(Bulletin 2033) to provide branch circuit protection.
Optional Pneumatic Isolation Module
12-3
Safety Isolation System
ElectroGuard
Combination Systems with Fusible Disconnect Switch
Product Selection for Outside of North America (see page 12-19 for Ordering Instructions)
3-Phase Max. kW Rating
(50Hz)
Amp.
Rating
(AC-3)
230V 400V 500V 600V
Fuse Clip
Rating/
Type
➊
20A BS 88
32A BS 88
63A BS 88
63A DIN
63A BS 88
63A DIN
100A BS 88
100A DIN
100A BS 88
100A DIN
200A BS 88
160A DIN
100A BS88
100A DIN
200A BS 88
160A DIN
250A DIN
200A BS 88
250A DIN
400A BS 88
400A DIN
200A BS 88
250A DIN
400A BS 88
400A DIN
400A BS 88
400A DIN
630A BS 88
630A DIN
400A BS88
400A DIN
630A BS 88
630A DIN
630A BS 88
IP 30 Enclosure
2032-C0023P⊗-23B
2032-C0023P⊗-24B
2032-C0023P⊗-25B
2032-C0023P⊗-25D
2032-C0043P⊗-25B
2032-C0043P⊗-25D
2032-C0043P⊗-26B
2032-C0043P⊗-26D
2032-C0085P⊗-26B
2032-C0085P⊗-26D
2032-C0085P⊗-27B
2032-C0085P⊗-27D
2032-C0110P⊗-26B
2032-C0110P⊗-26D
2032-C0110P⊗-27B
2032-C0110P⊗-27D
2032-C0110P⊗-28D
2032-C0180P⊗-27B
2032-C0180P⊗-28D
2032-C0180P⊗-29B
2032-C0180P⊗-29D
2032-C0210P⊗-27B
2032-C0210P⊗-28D
2032-C0210P⊗-29B
2032-C0210P⊗-29D
2032-C0300P⊗-29B
2032-C0300P⊗-29D
2032-C0300P⊗-30B
2032-C0300P⊗-30D
2032-C0420P⊗-29B
2032-C0420P⊗-29D
2032-C0420P⊗-30B
2032-C0420P⊗-30D
Catalogue Number
➋
IP 54 Motor Control
Centre Type Enclosure
IP 54 Enclosure
(with bussing)
2032-C0023H⊗-23B
2032-C0023H⊗-24B
2032-C0023H⊗-25B
2032-C0023H⊗-25D
2032-C0043H⊗-25B
2032-C0043H⊗-25D
2032-C0043H⊗-26B
2032-C0043H⊗-26D
2032-C0085H⊗-26B
2032-C0085H⊗-26D
2032-C0085H⊗-27B
2032-C0085H⊗-27D
2032-C0110H⊗-26B
2032-C0110H⊗-26D
2032-C0110H⊗-27B
2032-C0110H⊗-27D
2032-C0110H⊗-28D
2032-C0180H⊗-27B
2032-C0180H⊗-28D
2032-C0180H⊗-29B
2032-C0180H⊗-29D
2032-C0210H⊗-27B
2032-C0210H⊗-28D
2032-C0210H⊗-29B
2032-C0210H⊗-29D
2032-C0300H⊗-29B
2032-C0300H⊗-29D
2032-C0300H⊗-30B
2032-C0300H⊗-30D
2032-C0420H⊗-29B
2032-C0420H⊗-29D
2032-C0420H⊗-30B
2032-C0420H⊗-30D
2032-!0023H⊗-23B
2032-!0023H⊗-24B
2032-!0023H⊗-25B
2032-!0023H⊗-25D
2032-!0043H⊗-25B
2032-!0043H⊗-25D
2032-!0043H⊗-26B
2032-!0043H⊗-26D
2032-!0085H⊗-26B
2032-!0085H⊗-26D
2032-!0085H⊗-27B
2032-!0085H⊗-27D
2032-!0110H⊗-26B
2032-!0110H⊗-26D
2032-!0110H⊗-27B
2032-!0110H⊗-27D
2032-!0110H⊗-28D
2032-!0180H⊗-27B
2032-!0180H⊗-28D
2032-!0180H⊗-29B
2032-!0180H⊗-29D
2032-!0210H⊗-27B
2032-!0210H⊗-28D
2032-!0210H⊗-29B
2032-!0210H⊗-29D
2032-!0300H⊗-29B
2032-!0300H⊗-29D
2032-!0300H⊗-30B
2032-!0300H⊗-30D
2032-!0420H⊗-29B
2032-!0420H⊗-29D
2032-!0420H⊗-30B
2032-!0420H⊗-30D
2032-!0630H⊗-30B
IP 65 Enclosure
2032-C0023W⊗-23B
2032-C0023W⊗-24B
2032-C0023W⊗-25B
2032-C0023W⊗-25D
2032-C0043W⊗-25B
2032-C0043W⊗-25D
2032-C0043W⊗-26B
2032-C0043W⊗-26D
2032-C0085W⊗-26B
2032-C0085W⊗-26D
2032-C0085W⊗-27B
2032-C0085W⊗-27D
2032-C0110W⊗-26B
2032-C0110W⊗-26D
2032-C0110W⊗-27B
2032-C0110W⊗-27D
2032-C0110W⊗-28D
2032-C0180W⊗-27B
2032-C0180W⊗-28D
2032-C0180W⊗-29B
2032-C0180W⊗-29D
2032-C0210W⊗-27B
2032-C0210W⊗-28D
2032-C0210W⊗-29B
2032-C0210W⊗-29D
2032-C0300W⊗-29B
2032-C0300W⊗-29D
2032-C0300W⊗-30B
2032-C0300W⊗-30D
2032-C0420W⊗-29B
2032-C0420W⊗-29D
2032-C0420W⊗-30B
2032-C0420W⊗-30D
2032*-C0630W⊗-30B
23
5.5
11
11
11
43
11
22
22
22
85
22
45
45
45
110
32
55
63
100
180
45
90
110
110
210
63
110
150
200
300
90
160
200
257
420
132
220
300
425
630
200
355
450
500
2032*-C0630P⊗-30B 2032*-C0630H⊗-30B
➊
Power fuses are not included with the disconnect switch. Select power fuses in accordance with applicable local codes.
➋
Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine operator
to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off” position. See
next page for instructions on how to order the optional time delay feature. Consult your local Rockwell Automation sales office for other time settings.
12-8
Safety Isolation System
ElectroGuard
Combination Systems with Fusible Disconnect Switch
Product Selection for Outside North America (see page 12-19 for Ordering Instructions)
3-Phase Max. kW Rating
(50Hz)
Ampere
Fuse Clip
Rating
Rating/
(AC-3) 230V 400V 500V 600V Type
➊
630
200
355
450
500
Catalogue Number
➋
IP 54 Motor Control
Centre Type
Enclosure (with
bussing)
2032-!0630H⊗30D
2032-!0630H⊗-31B
2032-!0630H⊗-31D
2032-!0860H⊗-31B
2032-!0860H⊗-32B
2032-!0860H⊗-31D
2032-!1200H⊗-32B
2032-!1200H⊗-31D
IP 30 Enclosure
IP 54 Enclosure
2032*-C0630H⊗-30D
2032*-C0630H⊗-31B
2032*-C0630H⊗-31D
2032*-C0860H⊗-31B
2032*-C0860H⊗-32B
2032*-C0860H⊗-31D
2032*-C1200H⊗-32B
2032*-C1200H⊗-31D
IP 65 Enclosure
2032*-C0630W⊗-30D
2032*-C0630W⊗-31B
2032*-C0630W⊗-31D
2032*-C0860W⊗-31B
2032*-C0860W⊗-32B
2032*-C0860W⊗-31D
2032*-C1200W⊗-32B
2032*-C1200W⊗-31D
630A DIN
2032*-C0630P⊗-30D
800A BS 88
2032*-C0630P⊗-31B
1600A DIN
2032*-C0630P⊗-31D
800A BS 88
2032*-C0860P⊗-31B
860
250
500
560
600
1250A
BS 88
1250A
BS 88
2032*-C0860P⊗-32B
1600A DIN
2032*-C0860P⊗-31D
1200
391
710
888
1043
2032*-C1200P⊗-32B
1600A DIN
2032*-C1200P⊗-31D
To order the Time Delay feature, add the following Cat. String to the end of the Catalogue Number shown in the table:
Factory set 30 second time delay feature:
-1TD
Example:
Catalogue Number
2032-C0180P
⊗
-29B
becomes Catalogue Number
2032-C0180P
⊗
-29B-1TD
to include the time delay feature.
* Input Power Feed Catalogue Number Code
The Catalogue Number as listed is incomplete. Select an Input Power Feed Code from the table below.
Input Power Feed
Top Feed
Bottom Feed
Catalogue Number Code
T
B
Example:
Catalogue Number
2032*-C0630P
⊗
-31B
becomes Catalogue Number
2032T-C0630P
⊗
-31B
for a “Top Feed” input power requirement.
Example:
Catalogue Number
2032-
!
0085H
⊗
-27D
becomes Catalogue Number
2032-E0085H
⊗
-27D
for “600A Line Side Incoming Bus and Outgoing Power
Cables” bussing designation.
Type of Bussing
➌
600A Line Side Incoming Bus and Outgoing Power Cables
1200A Line Side Incoming Bus and Outgoing Power Cables
Line Side Incoming Power Cables and 600A Load Side Outgoing Bus
Line Side Incoming Power Cables and 1200A Load Side Outgoing Bus
Catalogue Number Code
E
D
H
R
!
Bussing Designation
The Catalogue Number as listed is incomplete. Select a Bussing Designation Code from the table below.
⊗
Input Line Voltage Code
The Catalogue Number as listed is incomplete. Select an Input Line Voltage Code from the table below.
Input Line Voltage
Voltage Code for Catalogue Number
220V 50Hz
A
380-400V 50Hz
N
400-415V 50Hz
G
Example:
Catalogue Number
2032-C0085W
⊗
-26B
becomes Catalogue Number
2032-C0085WN-26B
for a 380V 50Hz Input Line Voltage application.
440V 50Hz
B
500V 50Hz
M
550V 50Hz
C
Product Selection: Remote Lockout Station
➍
Catalogue Number
“System Isolated” Light Colour
Green
IP 30 Enclosure
2030-RLSPG
IP 54 Enclosure
2030-RLSHG
IP 65 Enclosure
2030-RLSWG
➊
Power fuses are not included with the disconnect switch. Select power fuses in accordance with applicable local codes.
➋
Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine operator
to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off” position.
Consult your local Rockwell Automation sales office for other time settings.
➌
Bus Type: Copper with tin plating. Consult factory for other types of bussing.
➍
Safety Isolation Systems rated up through 85A can support a maximum of four (4) Remote Lockout Stations (RLS).
Systems rated from 110A - 1200A can support a maximum of six (6) RLS. If additional RLS are required, order the optional Expansion Module(s) (see page 12-16).
12-9
Safety Isolation System
ElectroGuard
Combination Systems with Thermal-magnetic Circuit Breaker/Optional Features
Product Selection for Outside of North America (see page 12-19 for Ordering Instructions)
!
Bussing Designation
The Catalogue Number as listed is incomplete. Select a Bussing Designation Code from the table below.
Type of Bussing
➊
600A Line Side Incoming Bus and Outgoing Power Cables
1200A Line Side Incoming Bus and Outgoing Power Cables
Line Side Incoming Power Cables and 600A Load Side Outgoing Bus
Line Side Incoming Power Cables and 1200A Load Side Outgoing Bus
Catalogue Number Code
E
D
H
R
Example:
Catalogue Number
2033-
!
0085H
⊗
-44K
becomes Catalogue Number
2033-E0085H
⊗
-44K
for “600A Line Side Incoming Bus and Outgoing Power
Cables” bussing designation.
⊗
Input Line Voltage Code
The Catalogue Number as listed is incomplete. Select an Input Line Voltage Code from the table below.
Example:
Catalogue Number
2033-C0085W
⊗
-48K
becomes Catalogue Number
2033-C0085WN-48K
for a 380V 50Hz Input Line Voltage application.
Input Line Voltage
Voltage Code for Catalogue Number
220V 50Hz
A
380-400V 50Hz
N
400-415V 50Hz
G
440V 50Hz
B
500V 50Hz
M
550V 50Hz
C
Product Selection: Remote Lockout Station
➋
Catalogue Number
“System Isolated” Light Colour
Green
IP 30 Enclosure
2030-RLSPG
IP 54 Enclosure
2030-RLSHG
IP 65 Enclosure
2030-RLSWG
Optional Features
Pneumatic Isolation Module (Must be ordered with Safety Isolation System):
The Safety Isolation System is available with an optional means of isolating the pneumatic energy source
for the machine or process. If the machine operator/maintenance personnel initiates isolation of the
electrical energy by operating one of the Remote Lockout Stations, a safety valve is simultaneously
actuated to bleed pressure from the air line between the valve and the machine. When the air pressure has
fallen to a predetermined level, the unit will allow the light on the Remote Lockout Station to illuminate,
if electrical isolation has also been achieved.
To order the Pneumatic Isolation option:
Step 1:
Add the following Catalogue String to the Safety Isolation System Catalogue Number:
To indicate that the Safety Isolation
System should be supplied as “Pneumatic
Ready.”
-1PN
e.g.
2031-A0085JB-1PN
to indicate an 85A Safety Isolation System that is to be “Pneumatic Ready.”
Step 2:
Order suitably enclosed Pneumatic Isolation Module as separate item:
For North America:
Catalogue Number
Pressure
Range
30-120 psi
Valve Port
Size
1in
3/4in
Type 1 General
Purpose Enclosure
2030-PA1201
2030-PA1203
Type 12 Dust tight
Enclosure
2030-PJ1201
2030-PJ1203
Type 4 Watertight
Type 4X Watertight
Painted Steel Enclosure Stainless Steel Enclosure
2030-PF1201
2030-PF1203
2030-PC1201
2030-PC1203
For Outside of North America:
Catalogue Number
Pressure Range
2-7 bar
Valve Port Size
1in
3/4in
IP 30 Enclosure
2030-PP0071
2030-PP0073
IP 54 Enclosure
2030-PH0071
2030-PH0073
IP 65 Enclosure
2030-PW0071
2030-PW0073
➊
Bus Type: Copper with tin plating. Consult factory for other types of bussing.
➋
Safety Isolation Systems rated up through 85A can support a maximum of four (4) Remote Lockout Stations (RLS).
Systems rated from 110A - 1200A can support a maximum of six (6) RLS. If additional RLS are required, order the optional Expansion Module(s) (see page 12-16).
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