Product Specification
½品規格
108-5668
21 JUN 19
Rev. H8
025 SERIES I/O CONNECTORS
(H-Type V-Type 2Row, Wire to Wire)
1. Scope:
1.1 Contents
This specification covers the requirements for product performance, test methods and quality assurance provisions of 025
Series I/O Connectors (H-Type V-Type 2Row, Wire to Wire Conn.).
Applicable product description and part numbers are as shown in Appendix 1.
2. Applicable Documents:
The following documents form a part of this specification to the extent specified herein. In the event of conflict between
the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event
of conflict between the requirements of this specification and the referenced documents, this specification shall take
precedence.
2.1 TE Specifications:
A.
B.
C.
D.
109-5000
114-5250
114-5291
501-5372
Test Specification, General Requirements for Test Methods
Application Specification: Crimping of 025 Receptacle Contact
Application Specification: Crimping of 025 Tab Contact
Test Report
2.2 Commercial Standards and Specifications:
A.
B.
C.
D.
E.
F.
G.
H.
JASO D605
JASO D7101
JIS C3406
JIS D0203
JIS D0204
JIS D1601
JIS R5210
MIL-STD-202
Multi-pole Connector for Automobiles
Test Methods for Plastic Molded Parts
Low Voltage Wires and Cables for Automobiles
Method of Moisture, Rain and Spray Test for Automobile Parts
Method of High and Low Temperature Test for Automobile Parts
Vibration Testing Method for Automobile Parts
Portland Cement
Testing Method 208: Method of Soldering
© 2019 TE Connectivity family of companies
All Rights Reserved
| Indicates Change
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective
owners.
1 of 12
Product Specification
3. Requirements:
3.1 Design and Construction:
108-5668
Product shall be of the design, construction and physical dimensions specified on the applicable product drawing
3.2 Materials:
A. Contact:
Description
Tab(Male)
Receptacle(Female)
B. Housing: PBT or SPS
Material
Brass
Copper Alloy
Finish
Pre-Tinned or Selective-Gold or Selective-Tin
Pre-Tinned or Selective-Gold
Fig.1
3.3 Ratings:
A.
B.
Voltage Rating:
Temperature Rating:
Kind of Connectors
8POS.
12POS.
16POS.
24POS.
28POS.
32POS.
40POS.
Rating〔℃〕
-30½105
-30½105
-30½105
-30½105
-30½105
-30½105
-30½105
Fig.2
12 V DC
3.4 Performance Requirements and Test Descriptions:
The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in
Fig.3 and Fig4. All tests shall be performed in the room temperature, unless otherwise specified.
Rev. H8
2 of 12
Product Specification
3.5 Test Requirements and Procedures Summary :
Para.
3.5.1
Test Items
Confirmation of
Product
Requirements
Meets requirements of product
drawing and TE Specification
114-5250,114-5291.
Electrical Requirements
Termination
3.5.2
Resistance
(Low Level)
Termination
3.5.3
Resistance
(Specified Current)
Dielectric Withstanding
Voltage
Subject mated contacts
8 mΩ Max. (Initial)
16 mΩ Max. (Final)
Procedures
Visually ,dimensionally and
functionally inspected per
108-5668
applicable quality inspection plan
assembled in housing to 20 mV
Max. Open circuit at 10 mA.
Fig. 5
Subject mated contacts
8 mV/A Max. (Initial)
16 mV/A Max. (Final)
assembled in housing to 12 V
Max. Open circuit at 1A.
Fig.5
Impressed voltage 1kVAC for 1
min.
Fig.6
Impressed voltage 500VDC
Mated connector.
Fig.6
Impressed voltage 14VDC
Fig.7
Measure temperature rising at
wire crimped by applied current
to all positions.
Fig.11
Apply the current to only one
position.
Applied Current : Fig. 8
Vibration Frequency :
20→200→20Hz/3min.
Acceleration : 44.1 m / s
2
Vibration Direction : X, Y, Z
Duration: 3hours each
Mounting: Fig. 9
Mated connector.
3.5.4
No creeping discharge or
flashover shall occur.
100 MΩ Min. (Initial)
100 MΩ Min. (Final)
3mA Max.
3.5.5
Insulation Resistance
3.5.6
Current Leakage
3.5.7
Temperature Rise
60℃ Max.
3.5.8
Over Current Loading
No ignition is allowed during
the test.
Physical Requirements
No electrical discontinuity
3.5.9
Vibration
(High Frequency)
greater than 1μsec. shall
occur.
Satisfy requirements of test
item on the “3.6 sequence”.
Fig.3 (To be continued)
Rev. H8
3 of 12
Product Specification
Para.
Test Items
Requirements
Procedures
Acceleration : 980m/s
2
Waveform : Half sine wave
No electrical discontinuity
3.5.10
Shock
greater than 1μ sec. shall
occur.
Duration : 6msec.Velocity
Number of Drops: 3 drops each
108-5668
directions of X,-X, Y,-Y,Z and -Z axes,
totally 18 drops
Mounting : Fig. 9
Operation Speed : 100mm/min.
3.5.11
Connector Mating
Force
Connector Unmating
Force
70N Max.
Measure the force required to mate
connectors.
Operation Speed : 100mm / min.
3.5.12
70N Max.
Measure the force required to unmate
connectors. (without housing lock)
Apply an axial pull-off load to one of
the mated housing, measure locking
strength.
Operation Speed : 100mm/min.
Measure the force required to insert
contact into housing.
Measure contact retention force with
secondary lock set it effect.
Operation Speed : 100mm/min.
Repeated mating-unmating by hand in
up-down and right-left directions for
10 cycles.
Operation torque value on customer
drawing.
Solder bath : Sn-40Pb
3.5.13
Connector Locking
Strength
Contact Insertion
Force
Contact Retention
Force(Secondary Lock)
100N Min.
3.5.14
10N Max. per contact
3.5.15
100N Min.
3.5.16
Resistance to “Kojiri”
Fasting Torque for
Screw
Satisfy requirements of test
item on the “3.6 sequence”.
No cracks and compression
bucklings of housing permissible
3.5.17
Wet Solder Coverage :
(Plated area only)
3.5.18
Solderability
95 % Min.
(with substrate area)
50% Min.
(without substrate area)
Solder Temperature :235±5℃
Immersion Duration :5±0.5sec.
Flux : Alpha100
Matte Tin plating only
Solder bath : Sn-3Ag-0.5Cu
Solder Temperature :250±5℃
Immersion Duration :5±0.5sec.
Flux : ULF-300R
Fig.3 (To be continued)
Rev. H8
4 of 12
Product Specification
Para.
3.5.19
Test Items
Handling Ergonomics
Requirements
No abnormalities allowed in
manual mating/unmating
handling.
3.5.20
Retention Force
of Tab
20N Min. (PBT housing)
15N Min. (SPS housing)
Manually operated.
Procedures
108-5668
Measure the retention force between
housing and tab contact.
Operation speed : 100mm/min
Test connector solder dipped after
mounted on PCB with screw.
It should be checked and measured
after test connector become room
temperature.
Solder temperature : 260±5℃
Immersion duration : 10±1sec.
Application to SPS housing only.
3.5.21
Resistance to
soldering heat
No gap with PCB and omission of
screw.
Retention Force of Tab : 15N Min.
Environmental Requirements
-40℃/30min., 100℃/30min.
Making this a cycle, repeat 1000
3.5.22
Thermal Shock
Satisfy requirements of test
item on the “3.6 sequence”.
cycles.
Monitor resistance-variation at
closed circuit current of 10mA during
the test.
Satisfy requirements of test
3.5.23
Humidity
(Steady State)
item on the “3.6 sequence”.
Current Leakage
: 3mA Max.
3.5.24
Industrial Gas (SO
2
)
Temperature Life
(Heat Aging)
Resistance to Cold
Satisfy requirements of test
item on the “3.6 sequence”.
Satisfy requirements of test
item on the “3.6 sequence”.
Satisfy requirements of test
item on the “3.6 sequence”.
90½95%R. H. , 60℃ , 96hours
Monitor current leakage during the
test.
Unmated connector
SO
2
Gas : 25ppm, 75% R. H.
25℃, 96 hours
120℃, 120hours
-40℃, 120hours
Condition : Fig. 10
Making this condition a cycle,
3.5.27
Humidity-Temperature
Cycling
Satisfy requirements of test
item on the “3.6 sequence”.
Repeat 10 cycles.
Monitor resistance-variation at
closed circuit current of 10mA during
the test.
Subject JIS R 5210 cement blow of
3.5.28
Dust Bombardment
Satisfy requirements of test
item on the “3.6 sequence”.
Fig.3 (To be continued)
1.5kg per 10 seconds in 15 minutes
intervals for 8 cycles, with
mating/unmating per 2 cycles.
3.5.25
3.5.26
Rev. H8
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