Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Board Mount Connectors
Product Facts
I
Single-piece molded
housings
Custom configurable
modular design
AC and DC power in the
same connector — Meets
UL safety requirements
Current Interrupt ratings per
UL 1977 — for “Hot-Plug”
applications
Compact size — ideal for
distributed DC power
applications
Molded-in guide pins
provide generous blind-
mateability
Up to 3 levels of contact
sequencing:
I
1st — Pwr/Gnd
I
2nd — Pwr & Signals
I
3rd — Trigger Signals
Low Mating and Un-mating
force
Solder or press-fit
termination to PCB
Meets SSI power connector
requirements for DPS, MPS
and HPS applications
30 micro-inch
[0.76 micro-meters]
gold post-plated contacts
for high reliability
All MULTI-BEAM XL
products in this section are
RoHS compliant
MULTI-BEAM XL is a
blind-mateable board-to-
board power distribution
connector system. The
heart of the MULTI-BEAM XL
connector is the unique
power contact which offers
higher current ratings, lower
contact resistance and
lower mating forces than
alternative designs. The
connector is designed and
manufactured in a modular
approach and therefore
allows the customer to
select the number of power
and signal contacts as well
as the mating sequence
of contacts they need for
their specific application.
The product is also avail-
able in versions complying
to the Server Systems
Infrastructure (SSI) Standard.
The MULTI-BEAM XL prod-
uct offers high reliability
and high current density
in a package designed
specifically for modular
hot-swappable power
distribution systems.
MULTI-BEAM XL connectors
are ideal for blind-mating in
modular and rack mounted
systems. The high perform-
ance design and heavy
gold plated contacts meet
requirements across many
applications including
Power Distribution for
compact (1U) computer
servers up through
High-End Servers, Fault-
tolerant Computers,
Networking Equipment,
Telecommunication Switches,
Medical Instrumentation
and Industrial Control
equipment.
The compact design also
meets the I/O needs of
modern Modular and
Hot-Swappable redundant
(N+1) Power Supplies
and Uninterruptible
Power Supplies.
Board-to-Board Products
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Technical Documents
Product Specifications
—
108-1973
Application Specification
—
114-13038
File # E28476
R
R
For More Information
Internet
http://tycoelectronics.com
Check out product information at:
http://mbxl.tycoelectronics.com
Technical Support Center
1-800-522-6752
11
File # LR7189
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
(Continued)
Board Mount
Connectors
Power Contacts
Signal Contacts
Board-to-Board Products
I
Improved MULTI-BEAM XL power contact design features
eight independent beams which provide:
I
Electrical performance — Parallel current paths yield a
lower contact resistance
I
Mechanical performance — Tuned beam design provides
low mating forces and high durability life cycles
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Traditional Dual-Beam design also available
Twin-beam signal receptacle contact design mates on milled
surface, to reduce plating wear / and improve durability
MULTI-BEAM XL connector assures you of
EXTRA LONG CONTACT WIPE
I
Power contacts feature up to 0.200′′ [5.08mm] minimum
wipe
I
Shortest “trigger” signal contacts feature a minimum wipe
of 0.100′′ [2.54mm]
I
MULTI-BEAM XL connectors provides
EXPANDABLE LENGTH connectors
I
Overall length is expandable to accommodate up to
36 power contacts
I
Contact spacings are expandable to accommodate higher
voltages and/or higher current requirements
Base metal made from high conductivity copper alloy
(over 98% copper) offers superior performance compared to
alternative materials (brass, phosphor bronze, beryllium
copper, etc.) often used in power connectors
0.100′′ [2.54mm] x 0.100′′ [2.54mm] PCB contact grid
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Application Flexibility
Vertical Receptacle
Right Angle Plug
Vertical Receptacle
Vertical Plug
Right Angle Receptacle
Right Angle Plug
Right Angle Receptacle
Vertical Plug
Contact Wipe
Contact Type
Power (or GND) Contact
Power Contact
Signal Contact
Signal (trigger) Contact
Description
Make First
Break Last (MFBL)
Standard
Standard
Make Last
Break First (MLBF)
Sequence
1
2
2
3
Minimum Wipe
0.200′′ [5.08mm]
0.150′′ [3.81mm]
0.150′′ [3.81mm]
0.100′′ [2.54mm]
The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2.
Product Configurations and Part Numbers
The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the
Receptacle mating interface. Custom configurations can be produced due to the modular design of the product. Some
popular configurations are shown in the tables below.
Configuration Description:
ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, S indicates
Signal. The corresponding contact spacing and voltage ratings are shown below.
ACP
0.300′′ [7.62mm] spacing
300 Volts*
P
0.250′′ [6.35mm] spacing
200 Volts*
HDP
0.200′′ [5.08mm] spacing
Connection to same voltage*
S
0.100′′ [2.54mm] grid
60 Volts*
* With circuit board designed to UL 1950, IEC 60950
12
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
(Continued)
Board Mount Connectors
Right Angle Receptacles
Board-to-Board Products
Configuration *
1P/24S/1P
2P/24S/2P
3P/24S/3P
3ACP/24S/5P
3ACP/24S/6P
5P/24S/6P
5P/32S/5P
7P/32S/7P
8P/28S
8P/32S/8P
10P/84S/10P
3ACP
8P
14P/32S
16S/4P
24S/6P
24S/8P
Part
Number
6450160-3
1-6450160-0
6450570-2
6450170-2
6450170-8
6450160-5
6450560-2
6450560-4
6450172-2
6450160-1
6450160-6
6450173-1
6450163-2
6450172-1
6450161-1
6450161-2
6450161-6
Application
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
AC and DC Power + Signal
SSI “MPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
AC and DC Power + Signal
AC Power
DC Power
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Overall
Length
′′
and [mm]
1.925′′ [48.90mm]
2.250′′ [57.15mm]
2.750′′ [69.85mm]
3.400′′ [86.36mm]
3.650′′ [92.71mm]
4.350′′ [110.49mm]
3.950′′ [100.33mm]
4.350′′ [110.49mm]
3.350′′ [85.09mm]
5.450′′ [138.43mm]
7.750′′ [196.85mm]
1.550′′ [39.37mm]
2.650′′ [67.31mm]
4.950′′ [125.73mm]
2.050" [52.07mm]
2.750" [69.85mm]
3.250" [82.55mm]
PCB Tail Type
(Solder, Press-Fit)
Solder
Solder
Press-fit
Solder
Solder
Solder
Press-fit
Press-fit
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Power Contact
Sequencing
No
No
Yes
Yes
Yes
No
No
No
Yes
No
No
Yes
No
Yes
No
No
No
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Vertical Receptacles
Configuration *
1P/24S/1P
2P/24S/2P
3P/24S/3P
4P/24S/4P
4P/24S/3ACP
3ACP/24S/5P
5P/24S/6P
6P/24S/6P
10P/84S/10P
10P/24S/12P
3P
3ACP
4P
5P
6P
7P
8P/28S
14P/32S
24S/6P
24S/3ACP
24S/8P
Part
Number
6450540-1
6450140-1
1-6450140-0
6450150-6
6450150-3
6450550-1
6450540-2
4-6450550-5
6450140-4
3-6450550-2
6450543-1
6450543-6
6450543-5
6450553-1
6450553-2
6450543-3
6450142-3
6450152-1
6450551-1
6450151-3
6450541-5
Application
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
AC and DC Power + Signal
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
DC Power
AC Power
DC Power
DC Power
DC Power
DC Power
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Overall
Length
′′
and [mm]
1.925′′
[48.90mm]
2.250′′ [57.15mm]
2.750′′ [69.85mm]
3.350′′ [85.09mm]
3.150′′ [80.01mm]
3.400′′ [86.36mm]
4.350′′ [110.49mm]
4.250′′ [107.95mm]
7.750′′ [196.85mm]
5.800" [147.32mm]
1.400′′ [35.56mm]
1.550" [39.37mm]
1.650" [41.91mm]
1.900′′ [48.26mm]
2.050′′ [52.07mm]
2.400′′ [60.96mm]
3.350′′ [85.09mm]
4.950′′ [125.73mm]
2.750" [69.85mm]
2.200" [55.88mm]
3.250" [82.55mm]
PCB Tail Type
(Solder, Press-Fit)
Press-fit
Solder
Solder
Solder
Solder
Press-fit
Press-fit
Press-fit
Solder
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Solder
Solder
Press-fit
Solder
Press-fit
Power Contact
Sequencing
No
No
No
Yes
Yes
Yes
No
No
No
Yes
No
No
No
Yes
Yes
No
No
Yes
Yes
Yes
No
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Note:
All part numbers are RoHS compliant.
13
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
(Continued)
Board Mount Connectors
Right Angle Plugs
Board-to-Board Products
Configuration *
1P/24S/1P
2P/24S/2P
3P/24S/3P
4P/24S/3ACP
3ACP/24S/5P
3ACP/24S/6P
5P/24S/6P
5P/32S/5P
6P/24S/6P
8P/32S/8P
10P/84S/10P
10P/24S/12P
16S/4P
24S/6P
24S/3ACP
3ACP
3P
4P
5P
6P
7P
8P/28S
14P/32S
Part
Number
6450330-1
6450120-2
6450130-6
6450130-4
6450130-3
1-6450130-4
6450230-1
2-6450120-4
2-6450120-7
6450120-1
6450120-6
4-6450130-6
6450231-1
6450131-7
6450121-3
6450123-3
6450123-1
6450123-2
6450123-6
6450523-2
6450123-5
6450132-3
6450132-4
Application
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
AC and DC Power + Signal
AC and DC Power
AC and DC Power + Signal
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC Power
DC Power
DC Power
DC Power
DC Power
DC Power
Distributed DC Power + Signal
Distributed DC Power + Signal
Overall
Length
"
and [mm]
1.925" [48.90mm]
2.250" [57.15mm]
2.750" [69.85mm]
3.150" [80.01mm]
3.400" [86.36mm]
3.650" [92.71mm]
4.350" [110.49mm]
3.950" [100.33mm]
4.250" [107.95mm]
5.450" [138.43mm]
7.750" [196.85mm]
5.800" [147.32mm]
2.050" [52.07mm]
2.750" [69.85mm]
2.200" [55.88mm]
1.550" [39.37mm]
1.400" [35.56mm]
1.650" [41.91mm]
1.900" [48.26mm]
2.050" [52.07mm]
2.400" [60.96mm]
3.350" [85.09mm]
4.950" [125.73mm]
PCB Tail Type
(Solder, Press-Fit)
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Press-fit
Solder
Solder
Solder
Signal Contact
Sequencing
Yes
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
Yes
Yes
Yes
No
N/A
N/A
N/A
N/A
N/A
N/A
Yes
Yes
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Vertical Plugs
Configuration *
1P/16S/1P
1P/24S/1P
2P/16S/2P
2P/24S/2P
3P/16S/3P
3ACP/24S/3ACP
4P/24S/4P
5ACP/24S/5ACP
7P/32S/7P
24S/8P
3ACP
8P
Part
Number
6600333-9
6600330-4
1-6600333-0
1-6600333-2
6600333-7
1-6600333-1
6600333-6
6600333-1
6600330-5
6600323-2
6450503-3
6600303-1
Application
Distributed DC Power + Signal
SSI “DPS”
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
Distributed DC Power + Signal
AC Power
DC Power
Overall
Length
"
and [mm]
1.650" [41.91mm]
1.925" [48.90mm]
2.150" [54.61mm]
2.250" [57.15mm]
2.650" [67.31mm]
3.150" [80.01mm]
3.350" [85.09mm]
4.350" [110.49mm]
4.350" [110.49mm]
3.250" [82.55mm]
1.550" [39.37mm]
2.650"
[67.31mm]
PCB Tail Type
(Solder, Press-Fit)
Press-fit
Solder
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Press-fit
Solder
Press-fit
Press-fit
Press-fit
Signal Contact
Sequencing
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
No
No
N/A
N/A
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Note:
All part numbers are RoHS compliant.
14
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
(Continued)
Board Mount Connectors
Specifications
Materials
Housing
— High temperature thermo-
plastic, UL 94V-0
Power Contacts
— High conductivity
Copper alloy
Signal Contacts
— Copper alloy
Boardlocks
— Phosphor bronze
Performance Specifications
Up to 55 Amps per power contact,
de-rated to 35 Amps in equally ener-
gized (8 adjacent positions) connector.
Up to 4 Amps per signal contact,
de-rated to 1.5 Amps in equally
energized 24-position pin field.
Maximum Continuous Operating
Temperature
— 105°C.
Contact Resistance
— 0.7 milli-ohm
Durability
— 250 cycle
Radial Mis-alignment Capability
—
± 0.075″ [1.91mm]
Minimum of 0.100″ [2.45mm] of
contact wipe on shortest signal contact
Board-to-Board Products
Finish
Power and Signal Contacts
—
30 microinches [.76 micrometers] min.
gold over 50 microinches [1.27
micrometers] min. nickel on mating
surfaces, 100 microinches [2.54
micrometers] min. tin over 50
microinches [1.27 micrometers] min.
nickel at PCB terminations
Note:
Tin-lead plating also available on
press-fit connectors
Performance @ 30 Amps per Contact
Temperature Rise °C
80
70
60
50
40
30
20
10
0
0
5
10
20 25 30 35 40 45
Current per Contact (Amps)
1 Contact
8 Adjacent Contacts
15
50
55
30
25
20
15
10
5
0
Temperature Rise °C
1
Power Contacts on .250" [6.35mm]Pitch
2
4
6
8
10
See Cable Connectors on Pages 18-27
15
Catalog 1773096
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: +44 (0) 800-267-666
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