Automotive Relays
High Current Devices
Star Point Relay SPR
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Full, symmetric star-point disconnection of an electric power
steering motor
Limiting continuous current 90A at 85°C
Disconnection of high over-currents up to 200A in 12VDC and up to
60A in 36VDC power nets
Contact arrangement fulfills 42VDC power net requirements
Optimized dimensions: lhw (in mm) 32x18.5x18
Resistant against high ambient temperature up to 125°C
Contact resistance typ. <2mΩ per path for load current 20A after
fritting
Typical applications
All EPA/EPS applications.
F135_fcw3b
Contact Data
Contact arrangement
1 form 3, 3 NO
Rated voltage
12VDC
Max. switching voltage
depends on load parameters
A)
Rated current
120A
Limiting continuous current
1)
23°C
120A
85°C
90A
125°C
60A
Limiting breaking current
200A
2)
Breaking capacity max.
>10 ops. at 200A
Contact material
AgNi0.15
Contact style
triple
Min. recommended contact load
5)
1A at 5VDC
Initial voltage drop, after fritting with 90A for 30s <180mV at 90A
Operate/release time max.
3)
<20/10ms
3)
Bounce time max.
see footnote
3)
Electrical endurance
120A, dry switching
4)
at 23°C, 500ms on/off >2x10
5
ops.
Mechanical endurance
>10
6
ops.
\\De705fp01\auto2\TM\Products\135_SPR\Electrical_Parameters\Load_Limit_Curve_SPR_X002.xls
Contact Data
(continued)
A) Please contact TE relay application engineer.
1) Max. terminal temperatures up to 180°C are allowed. Final temperatures depend on the
leadframe layout.
2) Without relay coil voltage: suppression component (see Application Note “Automotive
Applications”.
3) Release and bounce time depend on component in parallel to the coil, please contact
application support.
4) Load only carried, not switched!
5) See Application Note “Diagnostics of Relays”
Coil Data
Coil voltage range
Max. coil temperature
Coil versions, DC coil
Coil
Rated
Operate
code
voltage
voltage
VDC
VDC
001
12
6.4
002
10
5.2
Coil operating range
10
9
12VDC
<180°C
Release
voltage
VDC
1
0.8
Coil
resistance
Ω±10%
150
97
Rated coil
power
W
0.96
1.03
All figures are given for coil without preenergization, at ambient temperature +23°C.
Max. DC load breaking capacity
1000
Load Voltage [V]
8
100
Uop 001 (E=0V)
7
Voltage [V]
6
5
Uop 002 (E=0V)
4
3
10
1
Andreas Hendler
2
10
Load Current [A]
Seite 1
13.10.2010
100
1000
1
0
-40
Urel 001
Urel 002
-20
0
20
23°
40
60
80
100
120
140
160
180
Load limit Curve II: valid for load path through pin 4 and pin 5, no coil suppression used.
Coil Temperature [°C]
Does not take into account the temperature rise due to the contact current
23.05.2012
E = pre-energization
path: C:\Users\eg014007\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Outlook\CWLZDZGB\
Coils_(DtSht)
file: Coil_Operating_Range_135_SPR_2012-05-11.XLS
10-2012, Rev. 1012
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company.
Datasheets and product specification ac-
cording to IEC 61810-1 and to be used only
together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
1
Automotive Relays
High Current Devices
Star Point Relay SPR
(Continued)
Insulation Data
Terminal Assignment
500VAC
rms
Initial dielectric strength
between contact and coil
1 form 3, 3 NO
Other Data
EU RoHS/ELV compliance
compliant
Ambient temperature
-40°C to 125°C
Cold storage, IEC 60068-2-1
2000h; -40°C
Dry heat, IEC 60068-2-2
500h; +135°C
Temperature cycling (shock),
IEC 60068-2-14, Na
500 cycles; -40/+135°C
Damp heat cyclic,
IEC 60068-2-30, Db, Variant 1
83 cycles (2000h) 25°C/55°C/93%RH
Flowing mixed gas corrosion test,
IEC 60068-2-60, Ke, method 1
10 days
Degree of protection
IP67 (IEC 60529), RT III (IEC 61810)
Vibration resistance (functional),
IEC 60068-2-64 (random) energized
20 to 1000Hz >6g ms
IEC 60068-2-64 (random) not energized 20 to 1000Hz >4g ms
Shock resistance (functional),
IEC 60068-2-27 (half sine) 6ms, energized
>40g
IEC 60068-2-27 (half sine) 6ms, not energized >10g
Mounting
welding process on leadframe
Weight
approx. 30g (1.06oz)
Packaging unit
357 pcs.
Dimensions
2
3
4
5
1
View of the terminals
Bottom view
1) Epoxy at terminals exceeds max. 0.9mm over
coverage.
2) Permanent acceptable deformation 0.25mm
respectively 0.5mm temporarily.
Maximum permissible thermal load of the
terminals during the resistance welding process
depends on leadframe design.
2
10-2012, Rev. 1012
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company.
Datasheets and product specification ac-
cording to IEC 61810-1 and to be used only
together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
Automotive Relays
High Current Devices
Star Point Relay SPR
(Continued)
Product code structure
V23135
Star Point Relay
Terminal and enclosure
W
Welding version, sealed
Design
1
Single relay
Coil version
001
Standard
Contact type and material
A3
Standard, AgNi0.15
Contact arrangement
09
Standard (triple make)
Type
Typical product code
V23135
-W
1
001
-A3
09
002
Sensitive
V23135-W1001-A309
V23135-W1002-A309
Product code
Terminal and enclosure
Welding version, sealed
Single relay
Design
12VDC
10VDC
Coil
Standard, AgNi0.15
Contact
Arrangement
1 form 3, 3 NO
Part number
1-1414704-0
1-1414705-0
10-2012, Rev. 1012
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company.
Datasheets and product specification ac-
cording to IEC 61810-1 and to be used only
together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
3
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