MAXIMUM
SOLUTIONS
New Shrouded Male Connectors from Mill-Max
Mill-Max introduces shrouded male pin con-
nectors for applications where a robust, secure
connection is demanded, such as frequently
mated interconnects and blind mate conditions.
These double row connectors come in 4 to 64 pin
configurations and are available in through- hole
and surface mount termination styles.
Through-hole: Solder tail style: Series 802-10-0XX-10-052000 (XX=4 to 64 pins)
Solderless, compliant press-fit style: Series 802-10-0XX-61-051000 (XX=4 to 64 pins)
Surface mount: Gull wing style: Series 802-10-0XX-30-052000 (XX=4 to 64 pins)
The shroud of the connector extends above the pins affording full protection during handling, assembly,
connecting and disconnecting. Further, the shroud limits the amount of misalignment between connectors
during mating and de-mating – acting as a guide for blind mate applications.
Both the through-hole and surface mount versions are dual row with .100” (2,54 mm) spacing pin-to-pin
and row-to-row. The connector body is molded from Ryton, a high temperature, durable thermoplastic with
excellent thermal stability, chemical resistance and a flammability rating of UL94 V-0. The pins are made of
precision-machined brass. The engaging leads are .030” (0,76 mm) in diameter, .142” (3,61 mm) long and
gold-plated to provide a secure and reliable connection. These connectors are RoHS compliant and suitable
for lead-free reflow processes.
The new 802-10-0XX-10-052000, 802-10-0XX-61-051000 & 802-10-0XX-30-052000 shrouded male connec-
tors mate with the following Mill-Max sockets, all of which are rated at 4.5 amps per contact:
Through-hole, straight solder tail: 803-43-0XX-10-002000, 803-43-0XX-10-001000
Through-hole, right angle solder tail: 803-43-0XX-20-001000
Through-hole, compliant press-fit: 803-XX-0XX-61-001000, 803-XX-0XX-62-001000
Surface mount, gull wing; 803-43-0XX-30-001000
3D connector models are available upon request for product engineering development. Contact Mill-Max
Technical Services for custom design options.
For more information, please visit:
www.mill-max.com.
Mill-Max Mfg. Corp. • 190 Pine Hollow Road, Oyster Bay, NY 11771
516-922-6000 • Fax: 516-922-9253 •
www.mill-max.com
(7/13 -- PR624)
INTERCONNECTS
SERIES 800 & 802 • .100” GRID (.030” DIA. PINS), SHROUDED STRAIGHT,
SURFACE MOUNT & SOLDERLESS PRESS-FIT • SINGLE AND DOUBLE ROW STRIPS
Number
of Pins x .100"
•
Shrouded pin interconnects available with
.195
.0975
.100
(TYP)
straight Series 800...10-052 and 802...10-052 or
surface mount 800...30-052 and 802...30-052
use MM
#5016
pins. See page 215 for details
(.112)
.107
.030 DIA.
Number of Pins X .100"
•
Shrouded pin interconnects with solderless
press-fit Series 800...61-051 and 802...61-051
use MM
#5607
pins. See page 213 for details.
The
unique
compliant
tail pins
conform
to
.040”+ .003” finished hole without stressing
inner
layers.
Patent No. 4,799,904
.152
.271
(.395)
.024 DIA.
.015
.124
.100
FIG. 1
(.112)
.107
.107
(.112)
•
Insulators
are high temperature thermoplastic,
suitable for all soldering operations
ORDERING INFORMATION
Series 800...10-052
Straight Pin Header
(.386)
.030 DIA.
.152
.015
.271
.341
(.070)
±.010
±.010
.030 DIA.
.152
.271
FIG. 1
800-10-0_
_-10-052000
Specify number of pins
01-32
.024 DIA.
.045 DIA.
.026 DIA.
.015
.115
.165
Series 800...30-052
Surface Mount Pin Header
FIG. 2
.100
FIG. 3
.295
FIG. 2
800-10-0_
_-30-052000
Specify number of pins
03-32
Number of Pins x .100" / 2
Series 800...61-051
Compliant Tail Pin Header
FIG. 3
800-10-0_
_-61-051000
Specify number of pins
01-32
.100
(.212)
.207
.030 DIA.
(TYP)
Number of Pins
X .100" / 2
Series 802...10-052
Straight Pin Header
.152
.271
(.395)
FIG. 4
.124
802-10-0_
_-10-052000
Specify number of pins
04-64
.024 DIA.
.015
Series 802...30-052
.100
Surface Mount Pin Header
FIG. 5
802-10-0_
_-30-052000
Specify number of pins
04-64
FIG. 4
PAGE 58 | INTERCONNECTS
(.212)
.207
.100
.207
.100
(.212)
Series 802...61-051
Compliant Tail Pin Header
FIG. 6
.152
.271
(.386)
802-10-0_
_-61-051000
Specify number of pins
04-64
For
Electrical, Mechanical
& Enviromental Data,
See page 264
.030 DIA.
.152
.015
.271
.341
(.070)
±.010
±.010
.030 DIA.
RoHS - 2
2011/65/EU
.024 DIA.
.045 DIA.
.026 DIA.
.015
.115
XX=Plating Code
See Below
10
10
”
Au
.265
FIG. 5
FIG. 6
SPECIFY PLATING CODE XX=
Pin Plating
Mill-Max Mfg. Corp. • 190 Pine Hollow Road, P.O. Box 300, Oyster Bay, NY 11771 • 516-922-6000 • Fax: 516-922-9253 • www.mill-max.com
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