Confocal Fiber Displacement Sensor
ZW-7000/5000 Series
Reliable measurements for
any material and surface types
• Measuring shiny objects with an inclination of ±25°
• ±0.5 µm or less linearity for various materials
• Sampling rate as fast as 20 µs
• Small spot diameter of 10µm or less
Note: Angle characteristic, linearity, sampling period and
spot diameter given in the cover differ among models.
Please ask OMRON sales representative for details.
System Configuration
EtherCAT connections
Basic Configuration
Controller
ZW-7000T/
5000T Series
Sensor Head
S70□0/
S50□0
EtherCAT Cable
(RJ45/RJ45)
EtherCAT Cable
(RJ45/RJ45)
Other
EtherCAT
Slaves
Calibration ROM
(included with Sensor Head)
EtherCAT Cable
(Select the cable that matches
the Slave's connector.)
EtherCAT Cable
(RJ45/RJ45)
EtherCAT Master
Setting Software
Ethernet *2
/USB
Machine Automation Controller
NJ/NX/NY series
Sysmac Studio
Standard Edition
SYSMAC-SE20□□
Analog, EtherNet/IP, Ethernet, RS-232C and Parallel connections
Basic Configuration
Controller
ZW-7000T/
5000T Series
Sensor Head
S70□0/
S50□0
Calibration ROM
(included with Sensor Head)
Switching
Hubs
Analog, RS-232C and Parallel
EtherNet/IP
TM
, Ethernet
Control PLC
Setting Software
* Obtain a commercially available Ethernet cable satisfying
the following requirements:
• Category 5e or more, 30 m or less
• RJ45 connector (8-pin modular jack)
• For direct connection: Select cross cable.
• For connection through an industrial switching hub:
Select straight cable.
Sysmac Studio
Measurement Sensor Edition
SYSMAC-ME00□L
18
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ZW-7000/5000 Series
Order Information
ZW-7000
Sensor Head
Appearance
0 mm
Measuring range
9.5 mm
10 mm
10.5 mm
Measuring range 10±0.5 mm
Spot diameter
Static resolution *
Cable length
2m
Model
ZW-S7010 2M
ZW-S7010 0.3M
ZW-S7020 2M
ZW-S7020 0.3M
ZW-S7030 2M
ZW-S7030 0.3M
50 µm dia.
0.25 µm
0.3 m
2m
0 mm
19 mm
20 mm
21 mm
Measuring range 20±1mm
70 µm dia.
0.25 µm
0.3 m
2m
0 mm
28 mm
30 mm
32 mm
Measuring range 30±2mm
100 µm dia.
0.25 µm
0.3 m
*
Values when the controller ZW-7000T is used.
Controller with EtherCAT
Appearance
Power supply
24VDC
Output type
NPN/PNP
Model
ZW-7000T
Cable
Appearance
Item
Extension Fiber Cable (from Sensor Head to
Controller), (Fiber Adapter ZW-XFCM is included)
Cable length
2m
5m
10 m
20 m
30 m
⎯
Model
ZW-XF7002R
ZW-XF7005R
ZW-XF7010R
ZW-XF7020R
ZW-XF7030R
ZW-XFCM
Fiber Adapter (used between Sensor Head pre-
wired cable and Extension Fiber Cable)
ZW-5000
Sensor Head
Appearance
0mm
Measuring range
9.5mm
10mm
10.5mm
Measuring range 10±0.5 mm
Spot diameter
Static resolution *
Cable length
2m
Model
ZW-S5010 2M
ZW-S5010 0.3M
ZW-S5020 2M
ZW-S5020 0.3M
ZW-S5030 2M
ZW-S5030 0.3M
9 µm dia.
0.25 µm
0.3 m
2m
0mm
19mm
20mm
21mm
Measuring range 20±1mm
13 µm dia.
0.25 µm
0.3 m
2m
0mm
28mm
30mm
32mm
Measuring range 30±2mm
18 µm dia.
0.25 µm
0.3 m
*
Values when the controller ZW-5000T is used.
Controller with EtherCAT
Appearance
Power supply
24VDC
Output type
NPN/PNP
Model
ZW-5000
T
Cable
Appearance
Item
Cable length
2m
Extension Fiber Cable (from Sensor Head to Controller), (Fiber
Adapter ZW-XFC2 is included)
5m
Model
ZW-XF5002R
ZW-XF5005R
ZW-XF5010R
ZW-XF5020R
ZW-XF5030R
ZW-XFC2
10 m
20 m
30 m
Fiber Adapter (used between Sensor Head pre-wired cable and
Extension Fiber Cable)
-
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ZW-7000/5000 Series
●Common
cables
Appearance
Item
Parallel caable for ZW-7000T/5000T
32-pole (included with Controller ZW-7000T/5000T)
Cable length
2m
Model
ZW-XCP2E
RS-232C Cable for personal computer
2m
ZW-XRS2
RS-232C Cable for PLC/programmable terminal
2m
ZW-XPT2
●Recommended
EtherCAT Communications Cables
●Cable
with Connectors
Item
Standard type
Cable with Connectors on Both Ends
(RJ45/RJ45)
Wire Gauge and Number of Pairs:
AWG26, 4-pair Cable
Cable Sheath material: LSZH *2
Cable color: Yellow *3
Rugged type
Cable with Connectors on Both Ends
(RJ45/RJ45)
Wire Gauge and Number of Pairs:
AWG22, 2-pair Cable
Appearance
Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil
tape) for EtherCAT.
Recommended manufacturer
Cable length(m) *1
0.3
0.5
OMRON
1
2
3
5
0.3
0.5
OMRON
1
2
5
10
0.3
Rugged type
Cable with Connectors on Both Ends
(M12 Straight/RJ45)
Wire Gauge and Number of Pairs:
AWG22, 2-pair Cable
0.5
OMRON
1
2
5
10
0.3
Rugged type
Cable with Connectors on Both Ends
(M12 Right-angle/RJ45)
Wire Gauge and Number of Pairs:
AWG22, 2-pair Cable
0.5
OMRON
1
2
5
10
Note:
For details, refer to Cat.No.G019.
*1.
Standard type cables length 0.2, 0.3, 0.5, 1, 1.5, 2, 3, 5, 7.5, 10, 15 and 20m are available.
Rugged type cables length 0.3, 0.5, 1, 2, 3, 5, 10 and 15m are available.
*2.
The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use.
*3.
Cables colors are available in blue, yellow, or Green
Model
XS6W-6LSZH8SS30CM-Y
XS6W-6LSZH8SS50CM-Y
XS6W-6LSZH8SS100CM-Y
XS6W-6LSZH8SS200CM-Y
XS6W-6LSZH8SS300CM-Y
XS6W-6LSZH8SS500CM-Y
XS5W-T421-AMD-K
XS5W-T421-BMD-K
XS5W-T421-CMD-K
XS5W-T421-DMD-K
XS5W-T421-GMD-K
XS5W-T421-JMD-K
XS5W-T421-AMC-K
XS5W-T421-BMC-K
XS5W-T421-CMC-K
XS5W-T421-DMC-K
XS5W-T421-GMC-K
XS5W-T421-JMC-K
XS5W-T422-AMC-K
XS5W-T422-BMC-K
XS5W-T422-CMC-K
XS5W-T422-DMC-K
XS5W-T422-GMC-K
XS5W-T422-JMC-K
●Cables
/ Connectors
Item
Cables
Wire Gauge and Number of Pairs: AWG24, 4-pair Cable
Appearance
⎯
⎯
⎯
RJ45 Connectors
⎯
*
We recommend to use above cable and connector together.
Recommended manufacturer
Hitachi Metals, Ltd.
Kuramo Electric Co.
SWCC Showa Cable Systems Co.
Panduit Corporation
KETH-SB *
FAE-5004 *
MPS588-C *
Model
NETSTAR-C5E SAB 0.5
×
4P *
Wire Gauge and Number of Pairs: AWG22, 2-pair Cable
Item
Cables
Appearance
⎯
⎯
Recommended manufacturer
Kuramo Electric Co.
JMACS Japan Co.,Ltd.
OMRON
PNET/B *
XS6G-T421-1 *
Model
KETH-PSB-OMR *
RJ45 Assembly Connector
Note:
Connect both ends of cable shielded wires to the connector hoods.
*
We recommend to use above cable and connector together.
20
20
ZW-7000/5000 Series
●Industrial
switching hubs for Ethernet
Appearance
Number of ports
3
Failure detection
None
None
Supported
Current consumption
0.22A
Model
W4S1-03B
W4S1-05B
W4S1-05C
5
0.22A
Note:
Industrial switching hubs are cannot be used for EtherCAT.
●EtherCAT
junction slaves
Appearance
Number of ports
3
20.4 to 28.8 VDC
(24 VDC -15 to 20%)
6
0.17A
GX-JC06
Power supply voltage
Current consumption
0.08A
GX-JC03
Model
Note: 1.
Please do not connect EtherCAT junction slave with OMRON position control unit, Model CJ1W-NC□81/□82.
2.
EtherCAT junction slaves cannot be used for EtherNet/IP
TM
and Ethernet.
●Automation
Software Sysmac Studio
Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and
licenses are available individually.
Each model of licenses does not include DVD.
Item
Specifications
Number of licenses Media
⎯
(Media only)
Model
Standards
⎯
The Sysmac Studio is the software that provides an integrated environment for setting,
programming, debugging and maintenance of machine automation controllers including the
NJ/NX-series CPU Units, NY-series Industrial PC, EtherCat Slave, and the HMI.
Sysmac Studio
Sysmac Studio runs on the following OS.
Standard Edition
Windows 7 (32-bit/64-bit version)/Windows 8 (32-bit/64-bit version)/Windows 8.1 (32-bit/64-
Ver.1□□ *2
bit version)/Windows 10(32-bit/64-bit version)
This software provides functions of the Measurement Sensor Edition. Refer to Sysmac
Catalog (P072) for details such as supported models and functions.
Sysmac Studio
Measurement
Sensor Edition
Ver.1.□□
Sysmac Studio Measurement Sensor Edition is a limited license that provides selected
functions required for ZW-series
Displacement Sensor settings.
Because this product is a license only, you need the Sysmac Standard Edition DVD media
to install it.
DVD
SYSMAC-SE200D
1 license*1
⎯
SYSMAC-SE201L
⎯
1 license
3 license
⎯
⎯
SYSMAC-ME001L
SYSMAC-ME003L
⎯
⎯
*1.
Multiple licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses).
*2.
ZW-series is supported by Sysmac Studio version 1.18 or higher.
●Fiber
Cleaner
Item
Fiber Connector Cleaner *1
NEOCLEAN-M
OPTIPOP R1
Recommended manufacturer
OMRON
NTT Advanced
Technology Corporation
Model
ZW-XCL
ATC-NE-M1
ATC-RE-01
Yes
Yes
No
Applicable Model
ZW-7000
Yes
No
Yes (Sensor Head only)
ZW-5000
Contacts
OMRON
*2
*1.
Place orders in units of boxes (contacting 10 units).
*2.
Contacts
Japan: NTT Advanced Technology Corporation TEL: 0422-47-7888
China: GUANGZHOU LI CHENG OPTOELECTRONIC CO.,LTD. TEL: 020-8165 0508
Hong Kong: ComStar Communications Ltd. TEL: +852 2536 9737
Taiwan: Global Science Instruments Co., Ltd. TEL: +886-2-8913-2737 Ext. 33
India: Aishwarya Telecom Ltd. TEL: +91 40 2753 1324
Singapore: Masstron Pte Ltd TEL: (65) 6763 0309
Malaysia: Masstron Communication Solutions Sdn Bhd TEL: (603) 8061 0309
Thailand: Masstron (Thailand) Co.,Ltd TEL: (66-2) 319-9375/6
Vietnam: Masstron Pte Ltd (Singapore) TEL: (65) 6763 0309
Germany: AMS Technologies AG TEL: +49 (0)89 895 77 0
France: AMS Technologies S.A.R.L. TEL: +33 (0)1 64 86 46 00
Italy: AMS Technologies S.r.l. TEL: +39 0331 596 693
Spain: AMS Technologies S.L. TEL: +34 93 380 84 20
Netherlands: AMS Technologies AG (Germany) TEL: +49 (0)89 895 77 0
USA: AFL Telecommunications TEL: +1 (800) 235-3423
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ZW-7000/5000 Series
Specifications
●Sensor
Head
Item
Sensor controller
Measurement center
distance
Measuring range
Static resolution *2
Linearity *3
Spot diameter (Total
measurent range) *4
Measurement cycle *5
Operating ambient
illumination
Ambient temperature range
Ambient humidity range
Degree of protection
Vibration resistance
(destructive)
Shock resistance
(destructive)
Temperature characteristic
*6
LED Safety
Material
Fiber cable length
Fiber cable minimum bend
radius
Insulation resistance
(Calibration ROM)
Dielectric strength
(Calibration ROM)
Weight
Specifications
ZW-S7010
ZW-7000T
10 mm
±0.5 mm *1
0.25 µm
±0.45 µm
50 µm dia.
20 µs to 400 µs
Illumination on object surface max.30000: (incandescent light)
Operation: 0 to 50°C, Storage: -15 to 60°C
(No freezing and condensation)
Operation/storage: 35 or 85%RH (No condensation)
IP40 (IEC60529)
10 to 150 Hz (half amplitude 0.35 mm), 80 mins in each of X/Y/Z directions
150 m/s
2
, 6 direction, 3 times each (up/down, left/right, forward/backward)
0.6 µm/°C
1.1 µm/°C
1.8 µm/°C
0.6 µm/°C
1.1 µm/°C
1.8 µm/°C
±0.9 µm
70 µm dia.
±2.0 µm
100 µm dia.
±0.45 µm
9 µm dia.
80 µs to 1600 µs
±0.9 µm
13 µm dia.
±2.0 µm
18 µm dia.
20 mm
±1 mm*1
30 mm
±2 mm*1
ZW-S7020
ZW-S7030
ZW-S5010
ZW-5000T
10 mm
±0.5 mm
20 mm
±1 mm
30 mm
±2 mm
ZW-S5020
ZW-S5030
Risk Group 3 (IEC62471)
Chassis: aluminum die cast
Fiber cable sheath: PVC
Calibration ROM: PC
0.3 m, 2 m (flex-resistant cable)
20 mm
Between case and all terminals: 20 MΩ (by 250 VDC)
Between case and all terminals: 1000 VAC, 50/60 Hz, 1 min
Fiber cable length 0.3m Approx. 170g
Fiber cable length 2m Approx. 180g
Calibration ROM fixing screws (M2)
Fiber protection cap
Strap × 2
Instruction Manual
Precautions
Calibration ROM fixing screws (M2)
Fiber protection cap
Strap × 1
Instruction Manual
Precautions
Accessories
*1.
The measurement range is higher 28 µs than measurement cycle.
*2.
Capacity value when OMRON standard mirror surface target is measured at the measurement center distance as the average of 16,384 times
The value when the controller ZW-7000T/5000T is connected
*3.
Material setting for the OMRON standard mirror surface target: Error from an ideal straight line when measuring on mirror surface.
*4.
Capacity value defined by 1/e
2
(13.5%) of the peak optical intensity of the measurement wavelength.
*5.
When an extension fiber cable of 5 m or longer is connected, the setting rage of the measurement cycle (exposure time) changes.
*6.
Capacity value of temperature characteristic at the measurement center distance when fastened with an aluminum jig between the Sensor Head and the target
and the Sensor Head and the Sensor Controller are set in the same temperature environment.
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