IDS-94-3
Amphenol
®
ePower-Lite
The ePower-Lite is a plastic power connector series designed
to be used in the hybrid electric vehicle market. The series
offers 2-pole, 3-pole and 4-pole options. The robust plastic
shell can withstand high temperatures up to 125°C and
provides dielectric protection for the connector.
With patented RADSOK® technology, the connector features
higher amperage, lower T-rise and voltage drop, and less
resistance.
The compact, plastic shell structure is light weight with a small
footprint, and is field installable and repairable. ePower-Lite also
includes a CPA to provide connector position assurance that it
is mated. All these attributes make ePower-Lite the interconnect
of choice for the EV and Hybrid markets.
Features and Benefits:
•
•
•
•
•
•
•
•
•
•
Plastic shell, light weight
Compact design for space considerations with EVs
Low mating/un-mating force
Durability: 100 mating cycles minimum
Water Proof: IP67
Touch-Proof: IEC 60529
Flammability: UL 94V-0
EMC optional
HVIL optional
RoHS Compliant
www.amphenol-industrial.com
2-Pole Electrical Receptacle
EV/HEV Application
Technical Data
2-Pole
Contact Test Current
3-Pole
4-Pole
2-Pole
Number of Contacts
3-Pole
4-Pole
2-Pole
Contact Size
3-Pole
4-Pole
Option 1: 70A RADSOK
®
/5A HVIL
Option 2: 120A RADSOK
®
/5A HVIL
70A RADSOK
®
/5A HVIL
70A RADSOK /13A HVIL
®
with HVIL & Shielding Shell
32.30
45.40
37
5
13
45.40
32.30
45.40
32.30
5
37
5
13
37
13
3.6mm RADSOK®
5.7mm RADSOK®
Test Voltage
(Sea Level)
Operating Temperature
Operating Voltage
Finger Proof
Durability
Water Proof
Salt Spray
HVIL
EMI
3000 VAC RMS
-40°C to 125°C
40.60
800V AC
IEC 60529
100 (Min)
IP67 (Mated)
40.60
27.50
27.50 40.60
27.50
KEYWAY
4X
4.30
3.50
3.50
2&2
3&2
4&2
Option 1: 3.6mm/#20
Option 2: 5.7mm/#20
3.6mm/#20
3.6mm/#20
KEYWAY
KEYWAY
32.30
4X
4.30
4X
4.30
3.50
3.50
8.25
2.75
3.50
3.50
4 X R4±0.10
B
22.80±0.10
U KEY
Z KEY
96H
Yes
Yes
C
C
32.30
B
B
22.80±0.10
27.50
4 X R4±0.10 4 X R4±0.10
C
32.30
U KEY
22.80±0.10
Z KEY
U KEY
Z KEY
15.55
8.25
2.75
8.25
15.55
2.75
3-Pole Electrical Receptacle
with HVIL & Shielding Shell
60
46
60
46
5
41
13
4-Pole Electrical Receptacle
48
36
4 X M4
THREAD LENGTH
27.50
27.50
6 MM MIN.
BLIND HOLE
15.55
A KEY
Y KEY
5.50
15.55
15.55
15.55
A
5X
4.50
4MIN.
BLIND HOLE
0.2
M
A B C
with HVIL & Shielding Shell
36
48
36
48
36
48
44.50
44.50
5
16.50
16.50
5
44.50
5
5
4 X M4
4 X M4
THREAD LENGTH
THREAD LENGTH
4 4
A KEY
6 MM MIN. 6 MM MIN.
A KEYY KEY
Y KEY
33
A
44.50
16.50
16.50
DIM.RANGE 0.5 >3-6 >6-30 >30-120 >120-400
DIM.RANGE 0.5 - 3- 3 >3-6 >6-30 >30-120 >120-400
A
TOLERANCE
±0.1 ±0.1 ±0.2
±0.1 ±0.2
TOLERANCE
±0.1
±0.3
±0.3
±0.5
±0.5
BLIND HOLE BLIND HOLE
TOLERANCE
GENERAL
MIN.
TOLERANCE
GENERAL
3 MM
5.50
5X
4MIN.
5X
4.50
4MIN. 4.50
22
5.50
BLIND HOLE BLIND HOLE
0.2
M
A B 0.2
M
A B C
C
60
46
41
5
13
5
41
13
2-Pole 5.7mm Electrical Receptacle
3 MM MIN.
DD
48
36
with HVIL & Shielding Shell
3 MM MIN.
48
36
52 52
48
36
48
36
27 27
5 5
15.2
15.2
45
30
45
45
30
30
44.5
44.5
KEYWAY
KEYWAY
KEYWAY
4X
4X
4.30
4.30
4X
4.30
3
3
2.80
2.80
3
KEAYWAY KEAYWAY
2.80
KEAYWAY
KEAYWAY
4X
4X
4.30 4 X
4.30
4X
4.30
3
3
3
2.80
2.80
2.80
38 38 30.8
30.8
34.85
34.85
4.30
3
2.80
CC
29.1±0.1
36
36
36
46
B
C
41.4±0.1
16.70
B
46
16.70
46
16.70
B
B
29.1±0.1
36
3.2
4X4X3.2
KEYWAY DIMENSION
KEYWAY DIMENSION
44.50 0.1
W KEY
47.8
8.25
U KEY
Z KEY
K
KEY
3.5
3.5
2.75
B
C
41.4±0.1
B
41.4±0.1
R12.35
C
C
C
C
29.1±0.1
29.1±0.1
B
C
24.7±0.1
R12.35
4 X M4
30
47.8
R12.35
18.5
22.1±0.1
22.1±0.1
22.1±0.1
18.5
36
36
36
36
23 23
60.7 REF
60.7 REF
2.75
24.7±0.1
24.7±0.1
THREAD LENGTH
6 MM MIN.
BLIND HOLE
U KEY
Z KEY
A KEY
Y KEY
A
30
2
11.5
30
7.5
16
3.2
BLIND HOLE
0.2
M
22.1±0.1
3.2 (MIN.)
18.5
A B C
4xR2
21.2
21.2
21.2
21.2
16
30.80 0.1
21.20
21.20
21.20
21.20
16.90 0.1
BB
4 X M4
4 X M4
THREAD LENGTH THREAD LENGTH
U KEY
6 MM MIN.
6 MM MIN.
Z KEY
BLIND HOLE
BLIND HOLE
4MM MIN.
U KEY
A KEY
Y KEY
A
A KEY
Y KEY
A
Z KEY
2
11.5
2
11.5
16
7.5
3.2 3.2 (MIN.) 3.2 3.2 (MIN.)
Y KEYKEY
Y Z KEY
KEY
A KEY
Z KEY
A
BLIND HOLE
BLIND
Y KEY HOLE A KEY
Z KEY
16
Y
M
0.2
M
AZ KEYC 0.2 KEY A B CA KEY
B
A
7.5
A
A
4 X M4
4 X M4
4.5
4
THREAD LENGTH
X M4
THREAD LENGTH
4 X M4
4.5
THREAD LENGTH
6 MM LENGTH
6 MM
THREAD LENGTH
3.5
LENGTH
6 MM LENGTH
BLIND HOLE
BLIND
6
HOLE
LENGTH 3.5
MM
A
9.5
BLIND HOLE
BLIND HOLE 9.5
4.5
4.5
3.5
9.5
36.8
36.8
3.5
9.5
3.2
3.2 3.2(MIN.) 3.2(MIN.)
BLIND HOLE
BLIND HOLE
3.2 3.2(MIN.)
B
Y KEY
A KEY
16
3.2 3.2(MIN.)
4-M3
BLIND HOLE
BLIND HOLE
THREAD LENGTH
6 0.5MM
C
A
31.50 0.1
5
5x
3.20 4 MIN
0.2
M
A B C
4MM MIN.
4MM MIN.
KEYWAY
KEYWAY
MATE WITH RECEPTACLE
MATE WITH RECEPTACLE
K
RECOMMENDED CUT-OUT PANEL LAYOUT DIMENSIONS
UNLESS OTHERWISE SPECIFIED
UNLESS OTHERWISE SPECIFIED
PREPARED
PREPARED BY: BY:
LEAD/PRODUCT ENGINEER:
LEAD/PRODUCT ENGINEER:
ENGINEERING MANAGER:
ENGINEERING MANAGER:
PRODUCT GROUP:
PRODUCT GROUP:
AIPG DIVISION:
AIPG DIVISION:
MATERIAL SPEC
MATERIAL SPEC
N/A N/A
LINEAR DIMENSIONS ARE IN:
LINEAR DIMENSIONS ARE IN:
MILLIMETERS
MILLIMETERS
TOLERANCES:
TOLERANCES:
ANGLES=
ANGLES= ±2° ±2°
DEFAULT LINEAR TOLERANCES SEE
DEFAULT LINEAR TOLERANCES SEE TABLETABLE
DIM. & TOL. PER Y14.5M-1994;
DIM. & TOL. PER ASME ASME Y14.5M-1994;
DRM PER MIL-DTL-31000;
DRM PER MIL-DTL-31000;
OTHER AMPHENOL STANDARDS: 9-9318
OTHER AMPHENOL STANDARDS: 9-9318
LEGENDS:
LEGENDS:
=FLAG NOTE CALL OUT
58.50 REF
=FLAG NOTE CALL OUT
REFERENCE
REFERENCE
2-Pole Electrical Plug
with HVIL & Shielding Shell
57.50 REF
57.50 REF
49.80
22
3-Pole Electrical Plug
with HVIL & Shielding Shell
49.80
61.40 REF
4-Pole Electrical Plug
A A
THISTHIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND
DOCUMENT CONTAINS PROPRIETARY INFORMATION AND
61.40 REF
with HVIL & Shielding Shell
APPROVAL
APPROVALS
41.80
41.80
22
22
22
SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR
SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR
40.90
ANY PURPOSE USED FOR MANUFACTURING PURPOSES
ANY PURPOSE OR OR USED FOR MANUFACTURING PURPOSES
WITHOUT WRITTEN PERMISSION FROM AMPHENOL CORP.
WITHOUT WRITTEN PERMISSION FROM THE THE AMPHENOL CORP.
40.90
23
23
Tho
Sev
Rob
C
58.50 REF
THIRD ANGLE PROJECTION
THIRD ANGLE PROJECTION
4
GENERAL TOLERANCE
DIM.RANGE 0.5 - 3 >3-6 >6-30 >30-120 >120-400
TOLERANCE
±0.1
±0.1
3
4
3
36.80
2
2
1
1
44
33
22
GENERAL TOLERANCE
±0.1
±0.2
±0.3
±0.2
±0.3
±0.5
36.80
40.80
40.90
40.80
40.90
D
D
DIM.RANGE 0.5 - 3 >3-6 >6-30 >30-120 >120-400
TOLERANCE
±0.1
±0.5
D
27
27
5
52
44.5
52
15.2
5
15.2
KEYWAY
D
KEYWAY
KEYWAY
44.5
KEYWAY
KEYWAY
KEYWAY
38 30.8
38 30.8
34.85
34.85
C
C
2-Pole 5.7mm Electrical Plug
4X 3.2
with HVIL & Shielding Shell
4X 3.2
KEYWAY DIMENSION
KEYWAY DIMENSION
3.5
3.5
How To Order
KEYWAY MARKING
KEYWAY MARKING
C
C
47.8
47.8
23
23
60.7 REF
60.7 REF
Product
Series
Connector
Type
P
Plug
Receptacle
2
R
3
4
Pole
Number
2-Pole
B
Index / Key
A
Y
Z
U
Key/A
Key/Y
Key/Z
Key/U
1
2
3
4
Crimped
Wire Size
2.5mm
2
4.0mm
2
6.0mm
2
10.0mm
2
16.0mm
2
25.0mm
2
(Omit to include EMI & HVIL)
N/A
01
10
11
2- Pole 5.7mm Only
2- Pole 5.7mm Only
EMI & HVIL Options
EMI & HVIL
Yes EMI but No HVIL
No EMI but Yes HVIL
No EMI & No HVIL
B
B
36.8
36.8
3-Pole
4-Pole
B
KEYWAY
MATE WITH RECEPTACLE
KEYWAY
MATE WITH RECEPTACLE
EL
UNLESS OTHERWISE SPECIFIED
LINEAR DIMENSIONS ARE IN:
MILLIMETERS
TOLERANCES:
ANGLES= ±2°
UNLESS OTHERWISE
DEFAULT LINEAR TOLERANCES SEE TABLE
KEYWAY MARKING
KEYWAY MARKING
APPROVALS
PREPARED BY:
LEAD/PRODUCT ENGINEER:
DATE
A
A
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND
SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR
ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES
WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP.
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND
SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR
ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES
WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP.
DIM. & TOL. PER ASME Y14.5M-1994;
MILLIMETERS
DRM PER MIL-DTL-31000;
TOLERANCES:
OTHER AMPHENOL STANDARDS: 9-9318
LINEAR DIMENSIONS ARE IN:
SPECIFIED
ENGINEERING MANAGER:
PREPARED
PRODUCT GROUP:
BY:
Thor Yan
Seven Xie
APPROVALS
July-02-18
Rob Weng
Thor Yan
C&I
AMPHENOL INDUSTRIAL
OPERATIONS
Amphenol Technology(Zhuhai)Co.,Ltd
No.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, PRC
DATE
16
25
A
L
AMPHENOL INDUSTRIAL
OPERATIONS
A
L
DEFAULT LINEAR TOLERANCES SEE TABLE
LEGENDS:
=FLAG NOTE CALL OUT
REFERENCE
DIM. & TOL. PER ASME Y14.5M-1994;
DRM PER MIL-DTL-31000;
THIRD ANGLE PROJECTION
OTHER AMPHENOL STANDARDS: 9-9318
ANGLES= ±2°
AIPG DIVISION:
LEAD/PRODUCT ENGINEER:
MATERIAL SPEC
MANAGER:
ENGINEERING
Seven Xie
C&I
PROCESS SPEC
Rob Weng
SEE NOTE 2,3
Amphenol Technology(Zhuhai)Co.,Ltd
No.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, PRC
N/A
DOCUMENT NUMBER
REV
July-02-18
SIZE
CAGE CODE
PRODUCT GROUP:
N/A
AIPG DIVISION:
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation
N/A
Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable
but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied.
C
Statements of suggestions concerning possible use of our products are made without representation or warranty that any such use is
4
3
2
1
N/A
PA1
77820
free of patent infringement and are not recommendations to infringe any patent. The user should assume that all
N/A
safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to
SCALE: 1:1
REF:
SHEET 1 OF 1
all connectors.
4
3
2
1
LEGENDS:
=FLAG NOTE CALL OUT
REFERENCE
MATERIAL SPEC
PROCESS SPEC
SCALE: 1:1
SEE NOTE 2,3
C
77820
N/A
N/A
PA1
REF:
SIZE
CAGE CODE
SHEET 1 OF 1
DOCUMENT NUMBER
REV
THIRD ANGLE PROJECTION
N/A
For further information on your individual application requirements, contact: Amphenol Corporation
North America:
Amphenol Industrial Operations
180 N. Freeport Drive, Plant 4
Nogales, AZ 85621
Tel: (888) 364-9011
Fax: (520) 285-5134
Email: tech@amphenol-aio.com
Europe:
Amphenol Industrial Operations Europe
Via Barbaiana 5
1-20020 Lainate (MI) Italy
Tel: +39 02 93254.204
Fax: +39 02 93254.444
Email: info@amphenol-aio.com
Middle East:
Amphenol Middle East Enterprises FZE
Office C-37 PO Box 21107
Ajman Free Zone, UAE
Tel: +9 716-7422494
Fax: +9 716-7422941
Email: jhussain@amphenol-industrial.com
Asia:
Amphenol Technology (Zhuhai) Co., Ltd.
No. 63 Xing Han Road, San Zao Town
Jin Wan District, Zhuhai City, China 519040
Tel: +86 756-3989760
Fax: +86 756-3989768
Email: enquiry@amphenol-aio.com
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