+0.20
( 23.00
)
-0.10
( 1.00 )
B
(
( 8.00
( 5.00
#
0.25 )
+0.25
)
-0.35
)
13.95
11.55
A
( 1.15 )
9.25
)
7.50
2
( 5.25
A
(
0.10
A B C )
C
(TERMINAL-MALE
FCI C15005)
5
2
SHORTING BAR
FCI 54200446
( 11.60 )
( 0.75 )
SEE DETAIL
Z
VIEW Z
4X SCALE
FRONT VIEW W/O CPA
(P/N 54550403N SHOWN)
SEE PART NUMBER CHART
+0.25
( 22.90
)
-0.40
B
B
( 9.20
1
+0.10
)
-0.65
WEDGE-MALE
3
PRE-ASSEMBLED
POSITION
FCI 54200464
1
SECTION
C
C
(
4.54
)
4.38
( R 1.50
)
3
A
4
FRONT VIEW W/CPA
(P/N 54550403 SHOWN)
SEE PART NUMBER CHART
A-A
INSULATOR-MALE
SHORTING BAR
FCI DWG D19001
SUPPLEMENTAL SECTION A-A
INSULATOR VIEWS
FOR REFERENCE
CPA 4
PARTIAL
SECTION C-C
26.10
#
0.25
6.55
)
5.45
1
(
OPTIONAL LOCATION FOR
PART IDENTIFICATION
FCI 54200443
COLOR: YELLOW
1
FCI 54200443
COLOR: YELLOW
1
2
CAVITY
NUMBER
1
XXXXXXX
XXXX-XX
4
2
3
CAVITY
NUMBER
XXXXXXX
XXXX-XX
3
4
45.30
#
0.25
CPA
PRE-ASSEMBLED
POSITION
FCI 54200003
2
4
FCI 54200446
SECTION
B-B
SHORTING BAR ASSEMBLY
FCI P/N 54550402
(C 04707138AB)
2
FCI 54200446
SECTION
B-B
SHORTING BAR ASSEMBLY
1
XXXXXXX XXXX-XX
XXXXXXX XXXX-XX
NOTES:
FCI P/N 54550403
(C 04707138)
SEE NOTES
QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300:1
SPC DATA REQUIRED
LAST 5 DIGITS OF 8 DIGIT P/N
PART CHANGE LEVEL (PCL) OR
LAST 6 DIGITS OF 9 DIGIT P/N
OR 10 DIGIT P/N
& PART CHANGE
LEVEL (PCL)
MFG. DAILY DATE CODE
& ASSY
MACHINE NO. LETTERING MUST
BE LEGIBLE
OPTIONAL
&
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
IS REQUIRED PRIOR TO AUTHORIZATION OF PART
PRODUCTION.
CHANGES IN DESIGN COMPOSTION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
WIRE FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
RECOMMENDED TO BE USED WITH THINWALL INSULATION 22 GA. THRU 14 GA.
PER MS-8288, MS-9502 OR MS-7889 (EXCEPT AS NOTED) PROVIDING THAT
TERMINAL GRIP FOR THAT CORE/INSULATION COMBINATION IS SHOWN ON THE
MALE TERMINAL DRAWING
MAX. CORE CRIMP WIDTH= 2.85
MAX. CORE CRIMP HEIGHT= 2.25
MAX. INSULATION CRIMP WIDTH= 3.60
MAX. INSULATION CRIMP HEIGHT= 3.23
USE WITH DOUBLE X-MAS TREE CLIP P/N 04707091 WHEN REQUIRED
USE WITH SINGLE X-MAS TREE CLIP P/N 04625797 WHEN REQUIRED
USE WITH 2.80MM APEX MALE TERM PER C15005-CUST SYM ABOUT CENTERLINE
180 $ORIENTATION PERMISSIBLE
PART MATES WITH FCI P/N 54550400 (CHRYSLER P/N 04707139)
TEST METHOD PER CHRYSLER PERFORMANCE SPEC# PF-9600, CONNECTOR ENGAGE
DISENGAGE WITH FEMALE LATCH DEPRESSED FORCE NOT TO EXCEED 90 N
FOR THIS SYSTEM
CPA SEATING FORCES- 40 N MAX
WEDGE SEATING FORCES- 100 N MAX
X-MAS TREE CLIP INSERTION FORCES- 75 N MAX
&
CONNECTOR
CIRCUIT NOS.
SUPPLIER, MOLD
& CAVITY I.D. SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
BACK VIEW
W/O CPA
BACK VIEW
W/CPA
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
&
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2
& PF-9600
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
- CURRENT PRODUCTION TOOLING
- POINT OF LAST RUN
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
MUST CONFORM TO THE FOLLOWING CHRYSLER STANDARDS:
12-00125 ALL
REVISED AND REDRAWN IN PDS SEE REV K1 FOR PREVIOUS CHANGES ADDED P/
F540210 AND F640210 WITHOUT SHORTING BARS AND MATING P/N CHART REVI
P/N'S 54200401 54200401N COLOR ORANGE REMOVED NOT AVAILABLE
&
F540210
LEGENDS:
CHRYSLER:C
TRW:TRW
L
54550402N
54550403N
54550402
54550403
W/ SHT. CLIP
K
K
K
K
PCL
N/A
N/A
04707138AB
04707138
(CHRYSLER)
PART NO.
N/A
N/A
TRW 2003103D
N/A
CUSTOMER
PART NO.
1 & 2 + 3
3 & 4
1 & 2 + 3
3 & 4
SHORTING
BAR LOC.
& 4
F640210
W/O SHT. CLIP
L
PCL
& 4
PF-9600 PERFORMANCE CHRYSLER EXCEPT AS NOTED ABOVE
PS-7300 QUALITY ASSURANCE CHRYSLER
PF-SAFETY
PS-4480-CEK-4 CHRYSLER PART I.D., (G-009-2 YNA)
PS-9065 REGRIND, CHRYSLER (G-009-7 YNA)
PS-9227 DATA EXCHANGE, CHRYSLER (G-009-7 YNA)
PS-10052 INFORMATION SECURITY CHRYSLER
THIS DRAWING (H59004) REPLACES CHRYSLER DRAWING
NUMBER 04707464 LEVEL "G"
CHRYSLER DRAWING IS FOR REFERENCE ONLY
FCI P/N"S WITH SUFFIX "N" DESIGNATES
ASSEMBLIES WITHOUT CPA
-
-
SEE DWG
H59013
-
PA66GF
YELLOW
A-035
-
-
A1
2006-08-31
2012/02/08
2012/02/08
2012/02/09
RAJKUMAR
Sucha SIAN
Frank HOLUB
Jeff CAMPBELL
FCI
VENDOR
52772 OR 52772 H
VENDOR CODE
CHART-ASSEMBLY
4-WAY MALE
SHORTING BAR (UNSEALED)
2.8MM APEX CONNECTOR SYSTEM
-
-
H59004
SERIAL RELEASED
See Table
L
-
1
1
FCI PART NO.
H59004
-
2.000
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