SBE
®
160 / SBX
®
175 Connectors
- up to 175 Amps
SBX
®
and SBE
®
connectors can integrate up to 8
auxiliary power / signal contacts along with the two
primary power circuits. SBE
®
connectors feature
an IEC 60950 touch safe housing molded from a
chemical resistant PBT/PC blend resin. SBX
®
are
molded from a rugged PC resin and are rated IP20
per IEC 60529.
• Touch Safe Interface
Minimizes potential contact with live circuits per IEC 60950
& IEC 60529
• Up to 8 Last Mate / First Break Auxiliaries
Enables intelligent power switching, CAN and interlock loop
circuitry, as well as power up to 20 amps per pole
• Color-coded Mechanical Voltage Keys
Like all Multipole connectors, the SBE
®
and SBX
®
offer an
easy way to identify circuits and protect against cross mating
| SBE
®
160 / SBX
®
175 ORDERING INFORMATION |
The middle size of SBE
®
, X, O style housing. SBE
®
housings are molded from a chemical
resistant PBT. SBX
®
housings are molded from PC. SBE
®
160 and SBX
®
175 housings of the
same Voltage Color Code can be mated (except yellow) but is not recommended as it
invalidates UL approvals. SBX
®
175 housings do not meet EN1175-1 requirements for
industrial trucks.
Description
Minimum Quantity ....
Yellow
Orange
Red
Gray
Blue
Green
Black
- SBE
®
160 Part Numbers - - SBX
®
175 Part Numbers -
100
2-8170G4
2-8170G3
2-8170G5
2-8170G1
2-8170G2
2-8170G7
2-8170G14
25
E6383G1
E6382G1
E6385G1
E6380G1
E6381G1
E6390G1
E6392G1
100
2-7251G4
2-7251G3
2-7251G5
2-7251G1
2-7251G2
2-7251G7
N/A
25
......
6383G1
6382G1
6385G1
6380G1
6381G1
6390G1
N/A
[ 146.0 ]
5.75
[ 25.4 ]
1.00
[ 15.9 ]
0.63
[ 92.1 ]
3.63
SBE
®
160 / SBX
®
175 Housings
Top View
[ 49.2 ]
1.94
[ 28.6 ]
1.13
Ø [ 6.7 ]
0.27
SBE
®
160 / SBX
®
175
SECTION 3
[ 71.2 ]
2.80
* Yellow SBE
®
160 and SBX
®
175 housings are NOT intermateable.
SBE
®
160 / SBX
®
175 Silver Plated Primary Power Wire Contacts
Mated Length
Use two silver plated contacts per housing for the best electrical performance
and durability up to 10,000 mating cycles. See reducing bushings in accessory section
for smaller wires.
Dimensions
-A-
AWG mm²
- Loose Piece Part Numbers -
inches mm
Minimum Quantity..
500
50
.......................................
1/0
50
6384G1-BK
6384G1 *
0.44
11.1
2
35
6384G2-BK
6384G2 *
0.38
9.7
* Sold as pairs. 2 parts shipped for every 1 part ordered.
[ 21.3 ]
0.84
A
[ 13.0 ]
0.51
[ 12.7 ]
0.50
[ 59.2 ]
2.33
© 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, SBE®, SBO®, SBX®, PowerMod®, Powerpole® and the APP Logo are registered
trademarks of Anderson Power Products, Inc.
- 92 -
www.andersonpower.com
All Data Subject To Change Without Notice
| SBE
®
160 / SBX
®
175 CONNECTOR SPECIFICATIONS |
Electrical
Current Rating Amperes ¹
Primary Power (1/0 AWG)
Powerpole
®
Auxiliary (12 AWG)
1x4 Auxiliary (12 AWG)
PPMX Auxiliary (20 AWG)
SBX175
175
20
20
7 UL
SBE160
160
20
20
5 CSA
Mechanical
Wire Size Range
Power Contacts
Auxiliary Contacts
Max. Wire Insulation Diameter
Power Contacts
Powerpole
®
Auxiliary
1x4 Auxiliary
Operating Temperature ²
SBX
®
and SBE
®
Housings
Mating Cycles No Load by Plating
Power Contacts
Powerpole
®
Auxiliary
1x4 Auxiliary
PPMX Auxiliary
Avg. Mating / Unmating Force
Main Connector Housing
Per Powerpole
®
Connector
Per Contact in 1x4 Auxiliary
Per PPMX Housing
Min. Contact / Spring Retention Force
Power Standard Housing
Powerpole
®
Housing
1x4 Auxiliary Housing
PPMX Housing
AWG
10 to 1/0
24 to 10
in.
0.600
0.175
0.140
°F
-4° to 221°
Silver (Ag)
10,000
10,000
mm²
5.3 to 53.5
0.25 to 5.3
mm
15.200
4.450
3.600
°C
-20° to 105°
Gold (Au)
10,000
5,000
N
134
22.00
3.00
20.00
N
533.7
111
44.5
53
Voltage Rating AC/DC
Primary Power
Powerpole
®
Auxiliary
1x4 Auxiliary
PPMX Auxiliary
UL 1977
600
600
200
300
EN1175-1
150
4
150
4
Dielectric Withstanding Voltage Primary Power
Volts AC
2,200
Avg. Mated Contact Resistance Milliohms ¹
6” of 1/0 AWG wire
0.100
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Power
75A
30A
Powerpole
®
Auxiliary
1x4 Auxiliary
5A
Lbf.
30
5.00
0.70
4.50
Lbf.
120
25
10
12
Materials
Housing
SBX
®
and Powerpole
®
Plastic Resin
SBE
®
and 1x4 Auxiliary Housing
Contact Retention Spring
Housing Flammability Rating
UL94
Glow Wire - SBE160 Only
Power & Powerpole
®
Contact
1x4 Auxiliary Contacts
Pin
Socket
Socket Body
Retention Clip
PPMX Contacts
Contact Termination Methods
Crimp ³
Hand Solder
Polycarbonate
Polycarbonate / PBT blend
Stainless Steel
V-0
960°C (GWFI) / 850°C (GWIT)
Silver Plated Copper Alloy
Copper alloy, Au over Ni
BeCu, Au over Ni
Copper alloy, Sn bright over Ni
Stainless Steel
Gold Plated Copper Alloy
NOTE 1: See IEC 60664-1 for working voltage.
NOTE 2: Amp ratings are stated per position and based on all positions
being fully loaded.
¹ Based on: 105°C rated or better cable of the largest size, Properly
calibrated APP recommended tooling, and a 25°C ambient temperature.
UL rating not to exceed the maximum operating temperature. CSA
rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP recommended tooling only. Alternate tools may adversely
affect the performance of our connectors along with UL and CSA
recognition.
4
Voltage capability of SBE
®
housing is identical to SBX
®
, but derated to
meet EN1175-1 requirements.
SBE
®
160 / SBX
®
175
SECTION 3
| IEC INFORMATION |
Connector
Series
SBE®160
Creepage/Clearance Material
Configurations per IEC 60950-1
Group
Unmated
Mated
6.1 mm
11.6 mm
IIIa
Attributes
AMP Rating AC/DC
Voltage Rating AC/DC (Steady State)
Breaking Capacity -AMP Rating /Cycles
Voltage Rating (Breaking Capacity)
FINGER Safety - Mated/Unmated
Wire Size tested
Contact Series Tested
Climatic Testing (Cold,Heat & MFG)
Cycle Life
Mechanical Strenght Impact
Temperature Range
SBE160
160 Amp
600 V AC/DC ( Operational)
160 Amp / 10 Cycles
220 VDC
IEC 60529 - IP20
50 mm²
6384G1
IEC 60512 Test -11j, 11i & 11g,
IEC 60512 Test 9a - 5000 Cycles
IEC 60512-5 @ 29.5 Inches - dropped 8 times
-20 °C to 105 °C
-4 °F to 221 °F
Protection
Touch Safety Main Connector Housing
Pass
IEC 60950 SBE
®
160 Only
IP20
IEC 60529 SBX
®
175 Only
NOTE 3: Refer to the Constructional Data form for additional
information on our website., www.andersonpower.com
All Data Subject To Change Without Notice
www.andersonpower.com
- 93 -
| SBE
®
160 / SBX
®
175 CONNECTOR TEMPERATURE CHARTS|
Temperature rise charts are based on a 25°C ambient temperature.
For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website.
Current - Temperature Derating per IEC 60512-5-2 Test 5B
SBE
®
160 / SBX
®
175
Temperature Rise at Constant Current
60
50
Temperature Rise
Above Ambient (°C)
40
30
20
10
0
0
125
Ambient Temperature (°C)
SBE
®
160 / SBX
®
175
Derating vs. Ambient Temperature
100
75
50
50
100
150
200
Amperes Applied
1 AWG
4 AWG
250
25
0
50
100
1/0 AWG
2 AWG
150
200
250
1/0 AWG
2 AWG
Amperes Applied
1 AWG
4 AWG
SBE
®
160 / SBX
®
175
| SBE
®
160 / SBX
®
175 ACCESSORIES |
Cable Clamps
Durable metal clamps adapt to a wide range of cable sizes.
Cable Size
Min / Max
Min / Max
Description
Inches O.D.
mm O.D.
- Part Number -
Minimum Quantity .................................................
25 ......
Cable Clamp Kit
0.62 to 0.22
15.7 to 5.6
945G2
SECTION 3
The given wire O.D. information is an estimate. Cable clamps should be
evaluated for performance with the actual wire to be used.
Handles
Handles are made out of durable PC plastic. Hardware
to attach to connector body included in kits.
Description
Minimum Quantity...
Gray Handle Kit
Red Handle Kit
Handle Only, Gray
Handle Only, Red
Handle Only, Black
Hardware Bag
----- Part Numbers -----
100
25 ..
995G1-APP
995G1
995G3-APP
995G3
3-5074P1
-
3-5074P3
-
3-5074P5
-
-
105G8
- 94 -
www.andersonpower.com
All Data Subject To Change Without Notice
Powerpole
®
auxiliary connectors are rated up to 30 amps 600 volts and can be
used for auxiliary power, control or sensing. The auxiliary kit includes (1) each
black and red Standard Powerpole
®
housing, (2) contacts, (2) zip cable straps,
and (2) retaining pins. (1) Retaining clip can be
Substituted for (2) retaining pins.
Description
Minimum Quantity .............
Powerpole
®
Auxiliary Kit
Black Powerpole
®
Housing
Red Powerpole
®
Housing
#16 to #12 Contact
--- Part Numbers ---
200
25 ....
-
6344
1327G6
-
1327
-
1331
-
Powerpole
®
Auxiliary
The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps
150 volts each in SBE
®
, SBO
®
, & SBX
®
housings. The genderless design holds two
each of the gold plated pin & socket contacts. This innovation allows the very durable
and cost effective design of SBE
®
, O, X connectors to substitute for DIN 43589-1
applications where 4 auxiliary contacts are required. Multiple pin lengths allow the
further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip
is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary
Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins
and (1) Retaining Clip.
Description
AWG
mm²
---------- Part Numbers ---------
Minimum Quantity ....................................................
1,000
250
25 ...
1x4 Auxiliary Kit
12
4
-
-
441G3
1x4 Auxiliary Kit
16 to 14
1.5 to 2.5
-
-
441G1
1x4 Auxiliary Kit
20 to 16
0.75 to 1.5
-
-
441G2
1x4 Auxiliary Housing Contacts Sold Separately
3-5956P1 444G1
-
1x4 Auxiliary Connector
[ 8.4 ]
0.33
Socket
Locations
[ 10.9 ]
0.43
[ 3.8 ]
0.15
[ 41.3 ]
1.62
SBE
®
160 / SBX
®
175
SECTION 3
Pin Contacts for 1x4 Auxiliary Connector
Description
AWG
mm²
Minimum Quantity ....................................................
Standard Length 7.7mm 12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Pre-Mate 9.3mm
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Post-Mate 6.4mm
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.
----------------- Part Numbers ----------------
500
50 ...........
PM16P12S30
PM16P12S30-50
PM16P1416S30
PM16P1416S30-50
PM16P1620S30
PM16P1620S30-50
PM16P2024S30
PM16P2024S30-50
PM16P12A30
-
PM16P1416A30
-
PM16P1620A30
-
PM16P2024A30
-
PM16P12C30
-
PM16P1416C30
-
PM16P1620C30
-
PM16P2024C30
-
Retention Clip
ID
[ 1.60 ]
Ø 0.06
L1
L
Auxiliary Pin
Contact Lengths
Standard Length 7.7mm
Pre-Mate 9.3mm
Post-Mate 6.4mm
- L - - L1 -
in.
mm
in.
mm
0.77 19.6 0.30 7.7
0.83 21.2 0.37 9.3
0.72 18.3 0.25 6.4
All Data Subject To Change Without Notice
www.andersonpower.com
- 95 -
Socket Contacts for 1x4 Auxiliary Connector
Description
AWG
mm²
Minimum Quantity ..................................
Socket Contact 12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
-------------------- Part Numbers -------------------
500
50
.............
PM16S12S32
PM16S12S32-50
PM16S1416S32 PM16S1416S32-50
PM16S1620S32 PM16S1620S32-50
PM16S2024S32 PM16S2024S32-50
[ 19.6 ]
0.77
Auxiliary Socket Contacts
Crimp Barrel ID
[ 2.6 ]
0.10
ID
Retention
Clip
Socket
Insert
Wire Gauge
#24 / 20
#20 / 16
#16 / 14
#12
in.
0.04
0.07
0.08
0.10
mm.
1.1
1.7
2.1
2.6
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE
®
, SBO
®
, & SBX
®
housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the
auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless
design holds two each gold plated pin & Socket contacts. This innovation allows the very durable
and cost effective design of SBE
®
, O, X connectors to be used for applications requiring up to 8
battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining
clip is required to hold the auxiliary housing in place.
Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts.
Description
AWG
mm²
Minimum Quantity .................................................
PPMX Auxiliary Kit
24 to 20 0.50 to 0.25
1x4 Auxiliary Housing Contacts Sold Separately
* No extraction tool required for contact removal.
----------- Part Numbers -------------
1,000
100
25 .....
-
4850G6
-
4827G6-BK
-
4827G6
4827G6
PPMX Auxiliary Connector
4803G3
4802G3
SBE
®
160 / SBX
®
175
Socket Locations
SECTION 3
Pin & Socket Contacts for PPMX Auxiliary Connector
Description
AWG
mm²
Minimum Quantity ...............................................
Pin Contacts
24 to 20 0.50 to 0.25
Socket Contacts
24 to 20 0.50 to 0.25
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.
------ Part Numbers ------
2,000
50 ...
4803G3-BK 4803G3
4802G3-BK 4802G3
SBE
®
Air Tubes
Air tubes fit into SBE
®
housings to allow electrolyte circulation
while charging the battery. Genderless tube design allows the
same part to be used on both sides. (2) Retaining pins or
(1) Retaining clip is required to hold the air tube in place.
Retaining pins are included in Air Tube Kit.
Description
---- Part Numbers ----
Minimum Quantity ....
500
25 ...
Air Tube Kit, Black
-
6396G1
Air Tube Only
3-5798P1
-
Retaining Clip
Retaining clips can be used in place of two retaining pins to
hold auxiliary connectors or air tubes. Allows easier removal
of auxiliary modules.
Description
Minimum Quantity ...........
For SBE
®
160 & SBX
®
175
- Part Number -
100 .....
2-8675P2
- 96 -
www.andersonpower.com
All Data Subject To Change Without Notice