(
23.10
)
22.10
-C-
( 2X
( 3.20
5.25
)
( 0.90 )
( 1.00 )
( 9.25 )
A B C )
#
0.10 )
DETAIL
Y
TERM. LOCK. FINGER
SCALE
5X
#
0.10 )
0.20
( 1.20
( R 5.05
)
(
( 2X
14.80
-B-
)
E
)
E
( 0.85 )
TYPE A
TYPE B
( 28.20
#
0.25 )
( R 1.20
DETAIL
SCALE
(
4.54
)
4.38
Z
4X
SEE DETAIL
( 5.85 )
Y
G
TYPE C
TYPE D
B
B
A
G
PARTIAL
Z
CAVITY DETAIL VIEW
SECTION
F-F
SECTION
G-G
(
22.05
)
21.55
( 4.45
#
0.10 )
SEE DETAIL
LAST 5 DIGITS OF 8 DIGIT P/N
PART CHANGE LEVEL (PCL) OR
LAST 6 DIGITS OF >8 DIGIT P/N
FIRST 6 DIGITS OF PDS P/N
&
& PCL
& PCL
POLARIZATION OPTIONS
FULL SIZE SHOWN
WITH CPA
SECTION
E-E
FOR REFERENCE ONLY
INSULATOR VIEWS
MFG. DAILY DATE CODE
& ASSY MACHINE
NO. LETTERING MUST BE LEGIBLE
6
OPTIONAL
+0.30
25.10
-0.20
CK AT
-A-
1.20
0.40
5.45
4.65
WEDGE REMOVAL
POST
2
WEDGE-FEMALE
PRE-ASSEMBLED
POSITION
DWG. A02006-CUST
A
5.45
4.65
2
WEDGE-FEMALE
PRE-ASSEMBLED
POSITION
DWG. A02006-CUST
1.20
0.40
6
CPA
DWG. E05001-CUST
1.20
0.40
5.45
4.65
CPA
DWG. E05001-CUST
WEDGE-FEMALE
DWG. A02006-CUST
A
6
2
C
D
J
XXXXXXX
DDDY-XX
XXXXXXX
DDDY-XX
CPA
PRE ASSEMBLED
POSITION
DWG. E05001-CUST
1 INS-FEMALE
DWG. A02001-CUST
3 RING-SEAL
DWG. A02005
37.80
END-SEAL 4A
DWG. A02004
5
RETAINER
DWG. A02003-CUST
4B
END-SEAL
DWG. A02004
#
0.65
XXXXXXX
DDDY-XX
J
( 9.15
#
0.10 )
A
37.80
1
INS-FEMALE
DWG. A02001-CUST
#
0.65
XXXXXXX
DDDY-XX
J
A
( 9.15
40.10
#
0.75
#
0.10 )
1
INS-FEMALE
DWG. A02001-CUST
3
RING-SEAL
DWG. A02005
(TERMINAL-FEMALE) 7
DWG. C15004-CUST
***
SEE NOTES
(TERMINAL-FEMALE)
DWG. C15004-CUST
7
(TERMINAL-FEMALE)
DWG. C15004-CUST
7
A
SECTION
A-A
SECTION
(FCI P/N 54200335)
SEALED PLUG
C
A-A
D
SECTION
WITHOUT CPA
SEE P/N CHART
ALL DIMENSIONS SAME
AS WITH CPA VIEWS
1
INS-FEMALE
DWG. A02001-CUST
C-C
SECTION
D-D
SEALED ASSEMBLY VIEWS
SHIPPED WITHOUT END SEAL AND RETAINER
P/N TO BE ASSIGNED
UNSEALED ASSEMBLY VIEWS
SHIPPED WITHOUT END SEAL AND RETAINER
SEE P/N CHART
NOTES:
QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1
SPC DATA REQUIRED
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
IS REQUIRED PRIOR TO AUTHORIZATION OF PART
PRODUCTION
CHANGES IN DESIGN COMPOSITION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
RETAINER 5
DWG. A02003-CUST
WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
ALL THE SEALED CONNECTOR APPLICATIONS MUST BE USED WITH
CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN WALL X-LINK 20,18,
16 & 14 GAGE WIRES ONLY UNLESS OTHERWISE SPECIFIED
(WIRE INSULATIONS
1.70 MIN TO
2.70 MAX)
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE
INSULATION 22 GAGE THRU 10 GAGE (EXCEPT AS NOTED)
PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/INSULATION
COMBINATION IS SHOWN ON THE FEMALE TERMINAL DRAWING
SEALED
W/CPA
W/O CPA
CHART-ASSEMBLY
PART NUMBERS
SEALED
CUSTOMER P/N'S
NOTE:
MAX. INSULATION CRIMP WIDTH = 4.50
MAX. INSULATION CRIMP HEIGHT = 4.50
MAX. INSULATION DIA.
= 4.09 (10 GA THIN WALL)
END-SEAL 4A
DWG. A02004
SEALED ASSEMBLY VIEWS
SEE P/N CHART
SHOWN WITH CPA'S
SECTION
B-B
CHART-ASSEMBLY
PART NUMBERS
UNSEALED
W/CPA
CUSTOMER P/N'S
MATING PART NUMBER CHART
D
NATURAL
UNSEALED
UNSEALED
SEALED
SEALED
UNSEALED
UNSEALED
SEALED
SEALED
SEALED
UNSEALED
UNSEALED
SEALED
SEALED
SEALED
UN SEALED
UNSEALED
SEALED
SEALED
SEALED
SEALED
SEALED
SEALED
SEALED
SEALED/
UNSEALED
54200303N
54200303
54200311N
54200311
54200302N
54200302
54200310N
54200310
F374110
54200301N
54200301
54200309N
54200309
F274110
54200300N
54200300
54200308N
54200335N
54200308
54200308
54200308
54200346N
54200346
FCI
C
C
C
C
N/A
56038156
N/A
56038152
N/A
56038155
N/A
56038151
N/A
N/A
56038154
N/A
56038150
N/A
N/A
56038153
N/A
N/A
56038149
56038149
56038149
54200307
N/A
54200307
C 56038170
54200315
N/A
54200315
C 56038166
54200306
N/A
54200306
C 56038169
54200314
N/A
54200314
C 56038165
F674110
N/A
54200305
N/A
54200305
C 56038168
54200313
N/A
54200313
C 56038164
F574110
N/A
54200304
N/A
54200304
C 56038167
54200312
N/A
54200312
N/A
54200312
C 56038163
54200312
C 04794703AA
54200312
C 04794703AB
54200354
54200354
FCI
CUSTOMER
MATING ASSEMBLY
PART NUMBER
FOR REFERENCE ONLY
C 56038153
C 56038154
C 56038155
C 56038156
C 56038149
C 56038150
C 56038151
C 56038152
N/A
N/A
N/A
N/A
USE WITH CAVITY PLUG CHRYSLER P/N 56038308, FCI P/N 54200005 WHEN REQ'D
USE WITH 2.80MM APEX FEM TERM PER C15004-CUST SYM ABOUT CENTERLINE
FOR 180
$ORIENTATION
DIRECT CONNECT DRAWING NO. FCI G36003 CHRYSLER 56038158
TEST METHOD PER SAE/USCAR-2 REV.5 CONNECTOR ENGAGE
LATCH DEPRESSED FORCE NOT TO EXCEED 75 N. FOR THIS SYSTEM
& DISENGAGE WITH
FCI P/N'S
FCI P/N'S
54200300N
54200301N
54200302N
54200303N
54200335N
54200308N
54200309N
54200310N
54200311N
54200346N
54200300
54200301
54200302
54200303
54200308
54200309
54200310
54200311
54200346
F274110
C
F374110
DK GREY
DK BROWN
LT GREY
DK BLUE
CPA SEATING FORCES - 40 N. MAX
WEDGE SEATING FORCES - 100 N. MAX
*** SUPPLIER, MOLD
& CAVITY I.D. SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
C
C
B
REQUIRED
1
1
1
1
1
1
1
1
1
REQUIRED
1 1
1
1
1
1
1
(CLASS 3)
FCI NO.
54200323
54200324
54200325
1 54200326
(DWG. NO)
A02001-CUST
A02001-CUST
A02001-CUST
A02001-CUST
A02006-CUST
A02005
A02004
A02004
A02003-CUST
E05001-CUST
COLOR
BLACK
LT
GREY
DK
GREY
NATURAL
ROYAL
BLUE
RED
LT
BLUE
YELLOW
NO HOLES
BLACK
RED
PART
(CLASS 4)
ITEM
NAME
INDEX
FCI NO.
COLOR
(MATERIAL)
INSULATOR
(NYLON)
INSULATOR
(NYLON)
INSULATOR
(NYLON)
INSULATOR
(NYLON)
WEDGE
(NYLON)
RING SEAL
(SILICONE)
END SEAL
(SILICONE)
END SEAL
(SILICONE)
RETAINER
(NYLON)
CPA LATCH
(NYLON)
A
B
C
D
54200338
F774110
F874110
---------
REQUIRED
1 1
1
1
-- -- -- --
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
&
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2
& PF 9600
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
- USE INDEX A, BLACK SEALED AND UNSEALED FOR ALL AFFECTED
INSULATOR CAVITIES
- CURRENT PRODUCTION TOOLING
- POINT OF LAST RUN
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
C
A
BLACK
C
C
C
DK
GREEN
DK
BLUE
DK
BROWN
-------
A
INDEX
TYPE
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 54200317
1 1 1 1 1 1 1 1 1 54200331
1 1 1 1
1
1 1 1 1 54200332
54200336
54200362
54200363
54200364
NATURAL
DK
BLUE
DK
BLUE
1 1 1 1
1 1 1 1
1 1 1 1
DK GRN
MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS:
PF-9600 PERFORMANCE (CHRYSLER) EXCEPT AS NOTED ABOVE
SAE/USCAR-2 REV.5 CONNECTOR LATCH PERFORMANCE
PS-7300 QUALITY ASSURANCE (CHRYSLER)
PS-4480-CEK-4 (CHRYSLER) PART I.D.. (G-009-2 YNA)
11945
E10
D11
CUSTOMER
COLOR
FEMALE ASSEMBLY
PART NUMBERS
CUSTOMER: C
F
GM
CU
CHRYSLER
FORD
GENERAL MOTORS
CUMMINS
1 1 1 1 1 1 1 1 1 54200316
1 1 1 1 1 1 1 1
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
G G G G G G G G G G G G G G G G G
54200003
54200365
54200008
NATURAL
NATURAL
1 1 1 1
1
1 1
PS-9065 REGRIND (CHRYSLER), (G-009-3 YNA)
PS-9227 DATA EXCHANGE (CHRYSLER), (G-009-7 YNA)
PS-10052 INFORMATION SECURITY (CHRYSLER)
THIS DRAWING (H59001) REPLACES CHRYSLER DRAWING
NUMBER 56038160 LEVEL "E"
CHRYSLER DRAWING IS FOR REFERENCE ONLY
FCI P/N WITH SUFFIX "N" DESIGNATES
ASSEMBLIES W/O CPA
2007-03-07
2011/08/03
REVISED REDRAWN IN PDS P/N'S F274110 THROUGH F084110 ADDED FOR
&
& F974110
TEMPERATURE CLASS 4 APPLICATION. P/N'S 54200350N
& 54200350
DELETED NOT TOOLED AND TABLE UPDATED. SEE REV. "G1" FOR PREVIOUS CH
2.80MM APEX
-
-
NOTED ON
COMPONENT PRINTS
SEE CHART
A062
FCI - FRAMATOME CONNECTORS INTERNATIONAL
YNA - YAZAKI NORTH AMERICA
FCI
VENDOR
52772 OR 52772 H
VENDOR CODE
SEE CHART
P/N
CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REVISION 5
PART CHANGE LEVEL (PCL)
W/O CPA
4 4 4 4
G G H H
SEE DWG.
H59011
-
-
A0
MAHADEVAN
Sucha SIAN
Frank HOLUB
Jeff CAMPBELL
CHART-ASSEMBLY
3WAY FEMALE
2.80MM APEX CONNECTOR SYSTEM
6243
-
H59001
SERIAL RELEASED
See Table
H
-
1
1
2011/08/04
2011/08/04
H59001
-
2:1
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