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MAX16141 Evaluation Kit
Evaluates: MAX16141
General Description
The MAX16141 evaluation kit (EV kit) evaluates the
MAX16141 IC family. The MAX16141 is a diode controller
and protection device that protects systems against fault
conditions, such as reverse-current, overcurrent, input over-
voltage/undervoltage, short-circuit, and overtemperature.
The MAX16141 EV kit comes with the MAX16141AAF/V+
IC installed. The MAX16141 EV kit undervoltage/overvoltage
thresholds are set to 8.6V/36.2V, respectively.
Quick Start
Required Equipment
●
●
●
MAX16141 EV kit
40V, 10A DC power supply
One digital multimeter (DMM)
Procedure
Features
The EV kit is fully assembled and tested. Follow the steps
below to verify board operation.
Caution: Do not turn on power supply until all connections
are completed.
1)
Verify that shunts are installed onto their respective
default positions for jumpers JU1–JU3 (Table
1,
Table 2,
and
Table 3).
2) Connect the power supply between the IN and
SYSGND terminal posts.
3) Connect the DMM between the OUT and SYSGND
terminal posts.
4) Turn on the power supply.
5) Manually sweep the power supply from 8.6V
to 36.2V. Verify that the output voltage at OUT
approximately follows the input voltage at IN.
6) Increase the input voltage to 37V.
7) Verify that the output voltage is 0V (overvoltage
protection)
8) Set the input voltage to 12V and verify that OUT is
also about 12V.
9) Using an insulated shorting cable, take caution to
hold the insulated parts of the shorting cable while
shorting OUT to SYSGND, and verify that the output
voltage is 0V (Short circuit protection).
10) Remove the shorting cable between OUT and
SYSGND and verify that the output voltage is 12V.
11) Decrease the input voltage to 7V.
12) Verify that the output voltage is approximately 0V
(undervoltage protection).
●
8.6V to 36.2V Undervoltage/Overvoltage Thresholds
●
Output Short-Circuit Protection
●
Resistor Adjustable Overvoltage and Undervoltage
Trip Threshold
●
Proven 2-Layer, 2oz Copper PCB Layout
●
Demonstrates Compact Solution Size
●
Fully Assembled and Tested
MAX16141 EV Kit Files
FILE
DECRIPTION
EV Kit Bill of Material
EV Kit Layout
EV Kit Schematic
MAX16141 EV BOM
MAX16141 EV PCB Layout
MAX16141 EV Schematic
Ordering Information
appears at end of data sheet.
319-100230; Rev 0; 8/18
MAX16141 Evaluation Kit
Evaluates: MAX16141
Detailed Description of Hardware
Overvoltage Protection
The MAX16141 EV kit evaluates the MAX16141 IC. The
MAX16141 is a diode controller and protection device that
protects systems against fault conditions such as reverse
current, overcurrent, input overvoltage/undervoltage,
short circuit and over temperature. The MAX16141
EV kit’s undervoltage and overvoltage thresholds are
configured to 8.6V and 36.2V, respectively.
The MAX16141 EV kit comes with the MAX16141ATE+
(16-TQFN) installed and is configured to operate normally
between 8.6V and 36.2V. Under normal operation, the
output follows the input. The output will shut down (0V)
when the input is risen above 36.2V (i.e., 37V or higher),
or drop below 8.6V (i.e., 7V or lower). The output will also
shut down when the load at the output goes above 5A, or
in an event of a short circuit at the output.
The MAX16141 EV kit shuts down the output when the
input voltage exceeds the upper input voltage limit set
by resistors R11 and R9 between the TERM and OVSET
pins of the MAX16141. Refer to the equation below to set
the overvoltage limit for the MAX16141 EV kit.
R11 = ((VOV_TH x R9)/VTH) - (R9 + 700Ω)
where,
VOV_TH is the desired overvoltage threshold.
R9 = 10kΩ
V
TH
= 0.5V (typ) threshold for OVSET and 700Ω is the
TERM switch typical resistance.
Undervoltage Protection
SHDN
The MAX16141 EV kit provides a jumper (JU1) to enable
or disable the MAX16141. Refer to
Table 1
for JU1 jumper
settings.
The MAX16141 EV kit shuts down the output when the
input voltage drops below the lower input voltage limit set
by resistors R10 and R8 between the TERM and UVSET
pins of the MAX16141. Refer to the equation below to set
the undervoltage limit for the MAX16141 EV kit.
R10 = ((V
UV_TH
x R8)/V
TH
) - (R8 + 700Ω)
where,
V
UV_TH
is the desired undervoltage threshold.
R8 = 10kΩ
V
TH
= 0.5V (typ) threshold for UVSET and 700Ω is the
TERM switch typical resistance.
SLEEP
The MAX16141 EV kit provides a jumper (JU2) to pullup
the active-low sleep mode input of the MAX16141. Refer
to
Table 2
for JU2 jumper settings.
GATE Snubber
For applications that require slower gate rise time than
what is achieved using a resistor from GRC to GND, an
external resistor and capacitor (snubber) network can be
added from GATE to GND. However, the recommended
value is 1kΩ resistor in series with a 10nF cap.
The MAX16141 EV Kit provides a jumper (JU3) to add or
remove the snubber at the power MOSFET gates. Refer
to
Table 3
for jumper settings.
Table 2.
SLEEP
(JU2)
JU2
SHUNT POSITION
Installed*
Not Installed
*Default
position.
DESCRIPTION
SLEEP
(pullup through resistor R13)
SLEEP
(floating)
Table 1.
SHDN
(JU1)
JU1
SHUNT POSITION
Installed*
Not Installed
*Default
position.
DESCRIPTION
Enabled.
SHDN
= VCC (through
pullup resistor R12)
Disabled.
SHDN
= SYSGND (through
internal pulldown)
Table 3. GATE Snubber (JU3)
JU3
SHUNT POSITION
Installed
Not Installed*
*Default
position.
DESCRIPTION
GATE snubber (R3 and C7) added
GATE snubber (R3 and C7) removed
Note:
Larger cap values will decrease the gate fall time during reverse-voltage fault.
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MAX16141 Evaluation Kit
Evaluates: MAX16141
Overcurrent Protection
The MAX16141 EV kit shuts down the output when
the load current exceeds the current limit set by the
OC_THRESHOLD (See MAX16141 IC data sheet) and
the sense resistor R1 between the RS and OUT pins of
the MAX16141. Refer to the equation below to set the
overcurrent limit for the MAX16141 EV kit.
RSENSE = V(RS-OUT)/IOCTH
where,
RSENSE is the sense resistor between RS and OUT in
Ω,
V(RS-OUT) is the overcurrent threshold in V (refer to the
IC data sheet for the proper value)
IOCTH is the desired overcurrent threshold in A.
Short-Circuit Protection
The MAX16141 EV kit shuts down the output in event
the output is shorted to ground. The output will resume
normal level, same as the input, when the short at the
output is removed.
Evaluating other ICs in the MAX16141 Family
The MAX16141 EV kit comes with the MAX16141AAF/
V+ installed. To evaluate other ICs in the MAX16141 IC
family, replace U1 with the desired IC and refer to the
MAX16141 IC data sheet for additional detail.
Component Suppliers
SUPPLIER
Central Semiconductor
Kemet
Murata/TOKO
NXP
ON Semiconductor
Panasonic
www.centralsemi.com
www.kemet.com
www.murata.com
www.nxp.com
www.onsemi.com
www.we-online.com
WEBSITE
Note:
Indicate that you are using the MAX16141 when contacting these component suppliers.
Ordering Information
PART
MAX16141EVKIT#
#Denotes
RoHS
TYPE
EV Kit
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MAX16141 Evaluation Kit
Evaluates: MAX16141
MAX16141 EV Kit Bill of Materials
ITEM
REF_DES
DNI/DNP
QTY
MFG PART #
MANUFACTURER
VALUE
DESCRIPTION
CAPACITOR; SMT (1206);
CERAMIC CHIP; 0.1UF; 250V;
TOL=10%; TG=-55 DEGC TO
+125 DEGC; TC=X7R
CAPACITOR; SMT (1812);
CERAMIC CHIP; 0.33UF; 250V;
TOL=10%; TG=-55 DEGC TO
+125 DEGC; TC=X7R
CAPACITOR;
SMT (CASE_G); ALUMINUM-
ELECTROLYTIC; 330UF; 35V;
TOL=20%
CAPACITOR; SMT (0805);
CERAMIC CHIP; 0.01UF; 100V;
TOL=10%; MODEL=;
TG=-55 DEGC TO +125 DEGC;
TC=X7R
CAPACITOR; SMT (0603);
CERAMIC CHIP; 1000PF; 50V;
TOL=5%; TG=-55 DEGC TO
+125 DEGC
EVK KIT PARTS;
MAXIM PAD; NO WIRE TO BE
SOLDERED ON THE
MAXIMPAD
TEST POINT; PIN DIA=0.1IN;
TOTAL LENGTH=0.3IN; BOARD
HOLE=0.04IN; BLACK;
PHOSPHOR BRONZE WIRE
SILVER PLATE FINISH;
DIODE; ZNR; SMT (SOT-23);
VZ=15V; IZ=0.0085A
DIODE; ZNR; SMT
(SOD-123);
VZ=5.1V; IZ=0.02A
DIODE; SS; SMT
(MICROMELF); PIV=60V;
IF=0.25A
TEST POINT; PIN DIA=0.1IN;
TOTAL LENGTH=0.3IN; BOARD
HOLE=0.04IN; WHITE;
PHOSPHOR BRONZE WIRE
SILVER;
CONNECTOR; MALE;
PANELMOUNT; BANANA
JACK; STRAIGHT; 1PIN
CONNECTOR; MALE;
THROUGH HOLE;
BREAKAWAY; STRAIGHT;
2PINS
TRAN; POWER MOSFET;
NCH; DPAK; PD-(90W);
I-(41A); V-(100V)
RESISTOR; 2728; 0.005 OHM;
1%; 25PPM; 4W; METAL FOIL
COMMENTS
1
C1, C2
-
2
GRM31CR72E104KW03
MURATA
0.1UF
2
C3
-
1
GRM43DR72E334KW01
MURATA
0.33UF
3
C4
-
1
EEE-FK1V331GP
PANASONIC
330UF
4
C7
-
1
C0805C103K1RAC;
GRM21BR72A103KA01;08 KEMET;MURATA;AVX
055C103KAT2A
0.01UF
5
C8
-
1
GRM1885C1H102JA01;
C1608C0G1H102J080
MURATA;TDK
1000PF
6
COM, IN_PAD,
OUT_PAD, SYSGND,
SYSGND_PAD_OUT
-
5
MAXIMPAD
N/A
MAXIMPAD
7
COM_TP1, COM_TP2
-
2
5001 KEYSTONE
N/A
8
9
10
D1
D2, D3
D4
-
-
-
1
2
1
CMPZ5245B
CMHZ5231B
BAV300
CENTRAL SEMICONDUCTOR
CENTRAL SEMICONDUCTOR
VISHAY
15V
5.1V
BAV300
11
EN, FAULT, GATE,
OVSET, SLEEP, UVSET
IN, OUT,
SYSGND_OUT, TP1
-
6
5002 KEYSTONE
N/A
12
-
4
108-0740-001
EMERSON NETWORK POWER
108-0740-001
13
JU1-JU3
-
3
PEC02SAAN
SULLINS
PEC02SAAN
14
N1, N2
-
2
NVD6824NLT4G
ON SEMICONDUCTOR
NVD6824NLT4G
15
R1
-
1
CSSH2728FT5L00
STACKPOLE ELECTRONICS INC.
0.005
16
17
18
19
R2
R3
R4
R6-R9
-
-
-
-
1
1
1
4
CRCW121010R0FK
TNPW06031K00BE;
RG1608P-102-B
RG1608P-101-B;
ERA-3YEB101V
CHPHT0603K1002FGT
VISHAY DALE
VISHAY DALE;SUSUMU CO LTD. 1K
SUSUMU CO LTD.;PANASONIC
VISHAY SFERNICE
10K
RESISTOR; 1210; 10 OHM;
10 1%; 100PPM; 0.5W; THICK
FILM
RESISTOR; 0603; 1K OHM;
0.1%; 25PPM; 0.10W; THICK
FILM
RESISTOR; 0603; 100 OHM;
100 0.1%; 25PPM; 0.1W; THICK
FILM
RESISTOR; 0603; 10K OHM;
1%; 100PPM; 0.0125W; THICK
FILM
RESISTOR; 0603; 162K OHM;
1%; 100PPM; 0.1W; THICK
FILM
20
R10
-
1
CRCW0603162KFK
VISHAY DALE
162K
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MAX16141 Evaluation Kit
Evaluates: MAX16141
MAX16141 EV Kit Bill of Materials (continued)
ITEM
21
R11
REF_DES
DNI/DNP
-
QTY
1
MFG PART #
CRCW0603715KFK
MANUFACTURER
VISHAY DALE
715K
VALUE
DESCRIPTION
RESISTOR; 0603; 715K OHM;
1%; 100PPM; 0.10W; METAL
FILM
RESISTOR; 0603; 100K OHM;
1%; 100PPM; 0.1W; THICK
FILM
COMMENTS
22
R12-R14
-
3
ERJ-3EKF1003
RC0402JR-070RL;
CR0402-16W-000RJT
PANASONIC
100K
23
R18
-
1
YAGEO PHYCOMP;VENKEL LTD.
24
SU1-SU3
-
3
S1100-B;SX1100-B
KYCON;KYCON
25
U1
-
1
MAX16141AAF/V+
MAXIM
RESISTOR; 0402; 0 OHM;
0 5%; JUMPER; 0.063W; THICK
FILM
TEST POINT; JUMPER; STR;
TOTAL LENGTH=0.24IN;
BLACK;
SX1100-B
INSULATION=PBT;PHOSPHOR
BRONZE CONTACT=GOLD
PLATED
EVKIT PART - IC;
CONTROLLER; IDEAL DIODE
CONTROLLER WITH
VOLTAGE AND CURRENT
MAX16141AAF/V+ CIRCUIT BREAKER; TQFN16-
EP; PACKAGE OUTLINE NO.:
21-0139; PACKAGE CODE:
T1644-4; PACKAGE LAND
PATTERN: 90-0070
PCB
36V
62V
OPEN
OPEN
PCB:MAX16141
DIODE; ZNR; SMA
(DO-214AC); VZ=36V;
IZ=0.0104A
DIODE; ZNR; SMA
(DO-214AC); VZ=62V;
IZ=0.006A
PACKAGE OUTLINE 0805
NON-POLAR CAPACITOR
PACKAGE OUTLINE
0603 RESISTOR
-
26
27
28
29
30
TOTAL
PCB
D5
D6
C5, C6
R15, R16
-
DNP
DNP
DNP
DNP
1
0
0
0
0
51
MAX16141
CMZ5938B
CMZ5944B
N/A
N/A
MAXIM
CENTRAL SEMICONDUCTOR
CENTRAL SEMICONDUCTOR
N/A
N/A
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