RADSOK’S twisted grid configuration allows for 50% more current to pass
through the same size pin, while providing increased reliability, ampacity and cycle
durability as well as lower insertion force, T-rise and voltage drop.
• HIGH RELIABILITY
Unique RADSOK
®
design and construction technology create an electrical contact
interface that exceeds typical interconnect requirements. Applications in aerospace,
medical, industrial, automotive, mining, offshore, and other harsh environments
depend on the high reliability of Amphenol’s RADSOK
®
technology.
• LOW CONTACT ENGAGEMENT/SEPARATION FORCES
The hyperbolic lamella socket contact construction distributes normal forces
over a high percentage of the mating pin surface. This creates a smooth, even
engagement effort. This force distribution also contributes to excellent performance
in vibration applications with resistance to typical fretting corrosion.
• LOW CONTACT RESISTANCE
The large interface area between the socket lamella and pin surface result in
very low contact resistance, enabling the RADSOK
®
contacts’ high current ratings
compared to traditional power contact designs.
• HIGH MATING CYCLE DURABILITY
RADSOK
®
contacts with typical silver plating finishes have demonstrated survival
of 20,000 mating cycles. Specialized plating and contact lubricants can extend
cycle life to 200,000 matings or higher. Even with continuous exposure to harsh
environmental abuse (salt, sand, and high humidity), RADSOK
®
contacts have
been tested to maintain low contact resistance beyond 10,000 mating cycles.
RADSOK
®
Derating Chart – Temperature vs. Current
Based on single conductors in free air. Wire cross-section same size as pin
contact cross-sectional area.
Company Overview
Manufacturing connectors for over eight decades, we take pride
that Amphenol Industrial Operations (AIO) is the undisputed
leader in interconnect systems for harsh environment
applications. Such applications require a high degree of
engineering sophistication and precision manufacturing
capability. Innovations like our RADSOK®® contact technology
can provide up to 50% more current through the same size
pin. Connectors utilizing this RADSOK®® technology will
outperform similar products in the market hands down.
Amphenol Industrial, a division of the Amphenol Corporation,
is a leading global manufacturer of cylindrical connectors.
Amphenol Industrial’s product lines consist of rectangular,
standard miniature, fiber optic, EMI/EMP filter, and a variety of
special application connectors.
Our manufacturing capabilities include state-of-the-art CNC
machining, die-casting, molding, impact and extruding, plating,
screw machining and process controls.
AIO also has a fully equipped material evaluation lab and an
engineering support organization utilizing the latest in computer
aided design software and analysis tools.
Our global manufacturing facilities include locations in Sidney,
NY, Fraser, MI, Midland, TX, Shenzhen and Zhuhai, China,
Winnipeg, Canada, and Nogales, Mexico.
The ePower Connector Series
This series of connectors is designed for the demanding
requirements of hybrid, electric vehicles, and utility truck
electrical systems, operating at 800VDC to 1000VDC with
a 200A to 400A continuous current rating. The product
incorporates the patented RADSOK®® technology for higher
amperage, lower T-rise, less resistance and mating force.
Meantime, it offers a 40% smaller footprint than three EMI
shielding cable glands and easier operation of termination with
shielded cable by a washer compressing the shield to the inside
surface of the shell. The connector series covers 2 or 3 power
contacts. As an example, one ePower 400A connector can
replace three conventional connectors, saving space and cost.
The markets and application for the ePower Series include
but are not limited to the following found in both the Military
Aerospace and Industrial segments:
• Power converters
• Hybrid electric vehicles
• Heavy equipment electrification
• Two and three phase motors
• Starter generators
www.amphenol-industrial.com
Amphenol
ePower Features
• Two or three circuit power
• 8.0mm – 11.1mm RADSOK®
• Crimp, lug or bus bar termination
technology for 200 to 400A
• IP2X on pin and socket
for the ePower series include but are not limited
continuous current capability
The markets and application
to
Environmental IP67 rating
•
the following found in both the Military Aerospace and Industrial segments:
• Strain relief for jacketed cable
• Power converters
• Two HVIL circuits
incorporated into shell
• Hybrid electric vehicles
• 1,000VDC rating
• Excellent vibration resistance
• Heavy equipment
for the ePower series include but are
shell
electrification
•
The markets and application
Integrated EMI shielding
• All aluminum
not limited
• Two
found in
phase
Military
to the following
and three
both the
motors
Aerospace and Industrial segments:
• Starter generators
• Power converters
• Hybrid electric vehicles
• Heavy equipment electrification
• Two
Receptacle
and three phase motors
• Starter generators
Receptacle
Plug
Plug
How to order
1
2
How to order
e
P
1
e
ePower
P
Product line
e
Connector
2
Product line
R
Connector
Receptacle
e
ePower
P
Plug
2
P
Plug
Amp Level
Amp Level
4
400A
200A
3
2
200A
400A
3
2
Number of Poles
Number of Poles
3
3 Pole
2 Pole
2
4
2
2 Pole
4
2
BB
BB
5
25
Busbar (Receptacle Only)
Wire Size
Busbar (Receptacle Only)
2
5
25
2
2
25
35
Wire
mm
2
(200A Only)
Size
25
35 mm
(200A Only)
2
1
1
2
R
Receptacle
4
3
3 Pole
25
35
50
70
25 mm
2
(200A Only)
2
35 mm
(200A Only)
2
50 mm
(200A or 400A)
70 mm
(400A Only)
2
2
3
3
Available in 2 & 3 Pole
3 Pole
1
Available in 2 &
Available in 2 & 3 Pole
Key
Available in 2 & 3 Pole
Position
Available in 2 & 3 Pole
6
1
Available in 2 & 3 Pole
Key Position
FG
B
6
1
Plating
Tin over Nickel
FG
Electroless Nickel
B
No Plating
1
7
1
Plating
Electroless Nickel
7
1
4
5
Tin over Nickel
No Plating
Available in 2 & 3 Pole
50
70
95
50 mm
(200A or 400A)
70 mm
(400A Only)
95
2
2
(400A Only)
mm
4
5
6
7
Available in 2 & 3 Pole
Available in 3 Pole Only
Available in 3 Pole Only
Available in 3 Pole Only
Available in 3 Pole Only
95
95 mm
2
(400A Only)
6
7
8
Available in 3 Pole Only
Available in 3 Pole Only
Available in 3 Pole Only
The information contained in this data sheet is for reference only.
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented
The information contained in this data
kind, expressed or implied.
only.
without guarantee, warranty, or responsibility of any
sheet is for reference
Statements of suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not
recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors.
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented
AMPHENOL is a registered trademark of Amphenol Corporation.
without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not
recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors.
AMPHENOL is a registered trademark of Amphenol Corporation.
8
Available in 3 Pole Only
For further information on your individual application requirements, contact: Amphenol Corporation
www.amphenol-industrial.com
Amphenol
CODED PN
CVR-43R
CVR-43P
CVR-23R
DESCRIPTION
Cover for 3way 400A Receptacle
Cover for 3way 400A Plug
Cover for 3way 200A Receptacle
Cover for 3way 200A Plug
Cover for 2way 400A Receptacle
Cover for 2way 400A Plug
Cavity Plug for 400A
Cavity Plug for 200A
HVIL Plug side kit (signal grommet cover
10-643757-000, signal grommet 10-643754-000,
signal contacts 10-040557-000, signal insert
10-643738-000)
11.1mm pin contact asm 50mm2
11.1mm pin contact asm 70mm2
11.1mm pin contact asm 95mm2
11.1mm power cable grommet 50mm2
11.1mm power cable grommet 70mm2
11.1mm power cable grommet 95mm2
Cable clamp 50mm2, 2WAY 400 AMP
Cable clamp 70mm2, 2WAY 400 AMP
Cable clamp 95mm2, 2WAY 400 AMP
Cable clamp 50mm2, 3WAY 400 AMP
Cable clamp 70mm2, 3WAY 400 AMP
Cable clamp 95mm2, 3WAY 400 AMP
Cable clamp 25mm2, 2WAY 200 AMP
Cable clamp 35mm2, 2WAY 200 AMP
Cable clamp 50mm2, 2WAY 200 AMP
Cable clamp 25mm2, 3WAY 200 AMP
Cable clamp 35mm2, 3WAY 200 AMP
Cable clamp 50mm2, 3WAY 200 AMP
8.0mm pin contact asm 25mm2
8.0mm pin contact asm 35mm2
8.0mm pin contact asm 50mm2
8.0mm power cable grommet 25mm2
8.0mm power cable grommet 35mm2
8.0mm power cable grommet 50mm2
11.1mm pin insulation
8.0mm pin insulation
Flange gasket 400amp 2way receptacle
Flange gasket 400amp 3way receptacle
Flange gasket 200amp 2way receptacle
Flange gasket 200amp 3way receptacle
11.0mm RADSOK® contact assembly, BUSBAR
11.0mm RADSOK® contact assembly, 50MM2
11.0mm RADSOK® contact assembly, 75MM2
11.0mm RADSOK® contact assembly, 90MM2
8.0mm RADSOK® contact assembly, BUSBAR
8.0mm RADSOK® contact assembly, 25MM2
8.0mm RADSOK® contact assembly, 35MM2
8.0mm RADSOK® contact assembly, 50MM2
ePower Accessories
and Replacement Parts
Receptacle Cap
CVR-23P
CVR-42R
CVR-42P
CVP-400
CVP-200
HVIL-P-KIT
PIN-11-50
PIN-11-70
PIN-11-95
CBL-GROM-11-50
CBL-GROM-11-70
CBL-GROM-11-95
Plug Cap
CBL-CLMP-50-42
CBL-CLMP-70-42
CBL-CLMP-95-42
CBL-CLMP-50-43
CBL-GROM-70-43
CBL-GROM-95-43
CBL-CLMP-25-22
CBL-CLMP-35-22
CBL-CLMP-50-22
CBL-CLMP-25-23
CBL-CLMP-35-23
CBL-CLMP-50-23
PIN-08-25
PIN-08-35
PIN-08-50
Cavity Plugs
CBL-GROM-08-25
CBL-GROM-08-35
CBL-GROM-08-50
PIN-INSL-11
PIN-INSL-08
FG-42R
FG-43R
FG-42R
FG-43R
RAD-11-BB
RAD-11-50
RAD-11-75
RAD-11-90
RAD-08-BB
RAD-08-25
RAD-08-35
RAD-08-50
www.amphenol-industrial.com
Amphenol
ePower Alternate Designs and Cable Assemblies
Right Angle Over Molded: ships as a cable assembly.
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