Mini-Mac Applicator for MX150L™ Crimp Terminals
Mini-Mac Applicator
Mechanical Feed
Metal Strip
Application Tooling
Specification Sheet
Order No. 63895-0400
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: MX150L™ Male and Female Crimp Terminals, 10-12 AWG.
Terminal Series No.
19431
19434
Terminal Order No.
19431-0001
19434-0001
Wire Size
AWG
mm²
10-12 5.26-3.31
10-12 5.26-3.31
Insulation Diameter
mm
In.
3.90-4.85 .153-.191
3.90-4.85 .153-.191
Strip Length
mm
In.
5.50-6.20 .217-.244
5.50-6.20 .217-.244
DEFINITION OF TERMS
STRIP LENGTH
BELL MOUTH
CONDUCTOR
BRUSH
BEND UP
ROLLING
TWISTING
WIRE
ANGLE
WIRE
CUT-OFF
TAB
CONDUCTOR
CRIMP
SEAM
BEND
DOWN
Doc No: ATS-638950400
Revision: B
Release Date: 09-26-08
Revision Date: 08-31-12
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for MX150L™ Crimp Terminals
CRIMP SPECIFICATION
Terminal Series No.
19431
19434
Terminal
Series No.
19431
19434
Bend up Bend down
Degree
2
2
3
3
Bell mouth
mm
In.
0.25-1.25 .010-.049
0.25-1.25 .010-.049
Twist
Roll
Cut-off Tab Maximum
mm
In.
0.50
.020
0.50
.020
Conductor Brush
mm
In.
0.10-0.50 .004-.020
0.10-0.50 .004-.020
Degree
4
4
8
8
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
3.80 .150 5.00 .197
3.80 .150 5.00 .197
Wire Angle
Degree
5° Maximum
5° Maximum
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the crimp profiles should measure the following:
Wire Size
AWG
10
12
10
12
mm
2
5.26
3.31
5.26
3.31
Conductor
Crimp Width
Crimp Height
(Ref.)
mm
In.
mm
In.
2.45-2.55 .096-.100 3.80 +/- .10 .150 +/- .004
2.05-2.15 .081-.085 3.80 +/- .10 .150 +/- .004
2.45-2.55 .096-.100 3.80 +/- .10 .150 +/- .004
2.05-2.15 .081-.085 3.80 +/- .10 .150 +/- .004
Pull Force
Minimum
N
356.0
311.5
356.0
311.5
Lb.
80.0
70.0
80.0
70.0
Terminal Series No.
19431
19434
Terminal Series No.
Wire Size
AWG
10
12
10
12
mm
2
5.26
3.31
5.26
3.31
19431
19434
Insulation
Crimp Width
Crimp Height
(Ref.)
mm
In.
mm
In.
5.00 Max .197 Max 5.20 +/- .10 .205 +/- .004
4.50 Max .177 Max 5.10 +/- .10 .201 +/- .004
5.00 Max .197 Max 5.20 +/- .10 .205 +/- .004
4.50 Max .177 Max 5.10 +/- .10 .201 +/- .004
Tool Qualification Notes:
1. This applicator was qualified to the above specifications with UL1015 wire.
2. Pull Force should be measured with no influence from the insulation crimp.
3. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638950400
Revision: B
Release Date: 09-26-08
Revision Date: 08-31-12
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for MX150L™ Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63895-0400
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63895-0470
63895-0470
Tool Kit (All “Y” Items)
REF
1
63465-0042
63465-0042
Conductor Punch
1Y
2
63455-0029
63455-0029
Conductor Anvil
1Y
3
63472-0002
63472-0002
Insulation Punch
1Y
4
63445-5007
63445-5007
Insulation Anvil
1Y
5
63443-0037
63443-0037
Cut-off Plunger Front
1Y
6
63443-0038
63443-0038
Plunger Retainer Front
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
63443-0009
63443-0009
Scrap Chute Front
1
10
63443-0024
63443-0024
Key
1
11
63443-0090
63443-0090
Wire Stop
1
12
63443-1728
63443-1728
Height Spacer (19.80mm)
1
13
63443-2207
63443-2207
Course Spacer (7.00mm)
1
14
63443-2208
63443-2208
Course Spacer (8.00mm)
1
15
63443-2314
63443-2314
Fine Spacer (3.70mm)
1
16
63443-6140
63443-6140
Rear Cover
1
17
63466-0508
63466-0508
Cut-off Plunger Striker Front
1
18
63890-0866
63890-0866
Collar-6.40 Long
1
19
63890-0995
63890-0995
Collar-4.05 Long
1
Frame
20
63801-3201
63801-3201
Top
1
21
63801-3281
63801-3281
Base
1
22
63801-4650
63801-4650
Track
1
Hardware
23
N/A
N/A
M3 by 6 Long FHCS
1**
24
N/A
N/A
M3 by 6 Long SHCS
2**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 50 Long SHCS
2**
28
N/A
N/A
M5 by 12 Long SHCS
1**
29
N/A
N/A
M8 by 30 Long BHCS
1**
30
N/A
N/A
2mm by 5 Long Roll Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638950400
Revision: B
Release Date: 09-26-08
Revision Date: 08-31-12
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for MX150L™ Crimp Terminals
Assembly Drawing
20
1
19
18
3
17
29
26 (2)
16
22
24
(2)
7
20
21
11
28
5
2
4
15
12
11
25
14
13
30
8
10
23
6
9
Figure 1
25
27 (2)
Doc No: ATS-638950400
Revision: B
Release Date: 09-26-08
Revision Date: 08-31-12
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for MX150L™ Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that
all screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Visit our Web site at http://www.molex.com
Doc No: ATS-638950400
Revision: B
Release Date: 09-26-08
Revision Date: 08-31-12
UNCONTROLLED COPY
Page 5 of 5
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