OLYMPIAN MODEL 740
Operation and Service Manual
P/N 133911-102
FCI MANUAL P/N 133865-001
Data herein has been verified and validated and believed adequate for the intended use. If the machine
or procedures are used for purposes beyond the capabilities specified, FCI does not guarantee results
and assumes no obligation or liability. This publication is not a license to operate under, nor a
recommendation to infringe upon, any process patents.
FCI Communications, Data & Consumer Division
Issued: (04/10/92)
Rev. 09/27/02
ECR V21534
Manual Part No. 133865-001
Page 1 of 20
Revision F
PDM: Rev:F
STATUS:
Released
Printed: Jul 05, 2006
.
OLYMPIAN MODEL 740
FCI Communications, Data & Consumer Division
Issued: (04/10/92)
Rev. 09/27/02
ECR V21534
Manual Part No. 133865-001
Page 2 of 20
Revision F
PDM: Rev:F
STATUS:
Released
Printed: Jul 05, 2006
.
Table of Contents
INTRODUCTION
..........................................................................................................................................4
Scope of Manual
...........................................................................................................................................4
Machine Function (Press)...............................................................................................................................4
Specifications
...............................................................................................................................................4
Safety Precautions.........................................................................................................................................5
INSTALLATION
...........................................................................................................................................7
General........................................................................................................................................................7
Installation Precautions
..................................................................................................................................7
Tools and Accessories....................................................................................................................................7
Machine Inspection
.......................................................................................................................................7
Machine Placement
.......................................................................................................................................7
Electrical Hook-Up........................................................................................................................................8
Terminal Guide Plate Assembly – Side Feed.....................................................................................................8
Terminal Guide Plate Assembly – End Feed
.....................................................................................................8
Reel Bracket.................................................................................................................................................9
Safety Guard
.............................................................................................................................................. 10
OPERATION
............................................................................................................................................... 11
General......................................................................................................................................................
11
Controls and Indicators
................................................................................................................................ 11
Press Cycle Description
............................................................................................................................... 11
Manual Cycling of Press – PIC Installed.........................................................................................................
11
Manual Cycling Press – without PIC..............................................................................................................
11
Semi-Automatic Operation
........................................................................................................................... 12
SERVICE.....................................................................................................................................................
13
PIC Changeover – End Feed
......................................................................................................................... 13
PIC Changeover – Side Feed
........................................................................................................................ 14
Ram Height Adjustment...............................................................................................................................
15
Brake Adjustment
....................................................................................................................................... 16
Belt Inspection............................................................................................................................................
17
Belt Adjustment
.......................................................................................................................................... 17
Flywheel
.................................................................................................................................................... 18
Service
...................................................................................................................................................... 19
Parts Replacement.......................................................................................................................................
19
Troubleshooting Chart
................................................................................................................................. 20
REFERENCE DRAWINGS
133911-001
133927-001
144758-001
EPL, Olympian 740 X-View, Figure 8
OL740 Electrical Schematic
Electrical Schematic OL740 – (4 Pole Power Switch)
REFERENCE DOCUMENTS
Delete any form references below that are not needed:
FORM #E-3245 - -Customer Application Machine Warranty and Service Policy
“Section I” Equipment owned by FCI Electronics.
FORM #E-3244 - -Customer Application Machine Warranty and Service Policy
“Section II” Equipment purchased by the customer.
FORM # E-3247- - FCI Electronics Address List
FCI Communications, Data & Consumer Division
Issued: (04/10/92)
Rev. 09/27/02
ECR V21534
Manual Part No. 133865-001
Page 3 of 20
Revision F
PDM: Rev:F
STATUS:
Released
Printed: Jul 05, 2006
.
Introduction
Scope of Manual
This manual contains the information necessary to understand, install, operate, maintain, and order
parts for the OLYMPIAN Model 740. This information is intended for use by both operator and
service personnel. However, certain procedures within the manual should be performed by service
personnel only: these procedures are identified by a warning instruction. The table of contents in the
front of the manual gives a paragraph-by-paragraph breakdown of the subject matter covered in each
section.
WARNINGS, CAUTIONS, and NOTES
within the text of this manual are used to emphasize
important and critical instructions.
WARNING:
An operating procedure, practice, etc. which, if not carefully followed, could
result in personal injury or affect the operator's health.
CAUTION:
An operation procedure, practice, etc. which, if not strictly observed, could result
in damage of equipment.
NOTE:
An operating procedure, condition, etc. which it is essential to highlight.
We recommend that operator or service personnel responsible for maintenance of the Model 740
become thoroughly familiar with all aspects of the machine's construction and operation. If operational
or maintenance problems arise which are beyond the scope of this manual, contact your district service
representative.
Machine Function (Press)
The OLYMPIAN Model 740 is a semi-automatic bench press with a rolling clutch providing high
production speed. With a properly installed
Precision Interchangeable Crimper
(PIC), this unit
provides a stable, high quality, discrete crimp-to-wire termination.
Specifications
General
Dimensions (allowing for 24 inch reel of terminals)
•
•
•
•
•
•
•
Length......................................................................................................... 71.1 cm (28 in.)
Width Front and Rear Cover Open .............................................................. 78.7 cm (31 in.)
Width ......................................................................................................... 55.8 cm (22 in.)
Width with Side Guard Open ..................................................................... 93.9 cm (37 in.)
Height ...................................................................................................... 111.7 cm (44 in.)
Weight ....................................................................................................... 95 kg (209 lbs.)
Application Rate ...................................... 2,400 per hour (depending on operator dexterity)
Manual Part No. 133865-001
Page 4 of 20
Revision F
FCI Communications, Data & Consumer Division
Issued: (04/10/92)
Rev. 09/27/02
ECR V21534
PDM: Rev:F
STATUS:
Released
Printed: Jul 05, 2006
.
Electrical Requirements
•
Power.............................................................................................. 115V ac, 60Hz 1 Phase
•
Motor.................................................................................. 115V ac, 50/60 Hz. 1730 RPM
•
Fuse ............................................................................................................................. 10A
•
Power Cord Length .......................................................................................... 1.8 m (6 ft.)
•
Press Rating .............................................................................................. 1814 Kg (2 Ton)
CAUTION:
Wire Color-coding in press may not comply with J.I.C. Standards.
Safety Precautions
Press must be bolted to a sturdy workbench utilizing four boltholes in the casting base. This is required
to prevent press from vibrating and possibility falling from bench.
Turn power switch to the OFF position
before
opening hinged doors of the safety guard, and before
making any adjustments.
WARNING:
To avoid the possibility of an electrical shock. Disconnect the power cord from its outlet
before opening the front door of the press.
The hand crank, for manual cycling the press, is fitted with an internal spring. When the inward
pressure is released from the hand crank, it should disengage from the crankshaft of the press.
WARNING:
The hand crank must be removed from the crankshaft before the power switch is
switched to the
ON
position to prevent bodily injury or damage to the equipment.
After rotating the crankshaft by hand and before switching the press' power switch to the
ON
position,
make sure that the mark on the square-ended shaft at the rear of the press is in alignment with the 0º
mark (refer to Figure 1). Failure to properly position the mark will cause a rattling noise when the
power is moved to the
ON
position or could cause the fuse to blow.
WARNING:
Personnel other than maintenance should never operate the bench press without the
safety guard in the closed position.
4 PH – 6.1 A – Capacitor Start Motor
185 uf Capacitor
FCI Communications, Data & Consumer Division
Issued: (04/10/92)
Rev. 09/27/02
ECR V21534
Manual Part No. 133865-001
Page 5 of 20
Revision F
PDM: Rev:F
STATUS:
Released
Printed: Jul 05, 2006
.
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