T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal
T2 Terminator Tooling
Specification Sheet
Order No. 63910-7700
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: 2.00mm (.079") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal, 22-26 AWG.
Wire Size
Insulation Diameter
Strip Length
Terminal
Terminal Order No.
Series No.
AWG
mm²
mm
In.
mm
In.
502438
502438-0000
22-26 0.34-0.13 0.90-1.50 .035-.059 1.90-2.30 .075-.091
DEFINITION OF TERMS
BEND UP
BELL
MOUTH
SEAM
ROLLING
BRUSH
CONDUCTOR
CRIMP
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639107700
Revision: B
Release Date: 03-29-08
Revision Date: 06-18-08
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
Mm
In.
0.10-0.45 .004-.018
Cut-off Tab Maximum
mm
In.
0.20
.008
Conductor Brush
mm
In.
0.10-0.80 .004-.031
Terminal Series No.
502438
Terminal Series No.
502438
Bend up Bend down Twist
Degree
3
3
Roll
Degree
3
8
Punch Width mm (Ref)
Seam
Conductor Insulation
mm In mm In
Seam shall not be open
and no wire allowed out
1.20 .047 1.50 .059
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
22
24
26
mm
2
0.34
0.20
0.12
Conductor Crimp
Height
mm
In.
0.83-0.88 .033-.035
0.75-0.80 .029-.031
0.70-0.75 .028-.030
Insulation Crimp
Height (Ref)
mm
In.
1.75
.069
1.70
.067
1.65
.065
Pull Force Minimum
N
39.2
29.4
19.6
Lb.
8.81
6.61
4.41
502438
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639107700
Revision: B
Release Date: 03-29-08
Revision Date: 06-18-08
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal
PARTS LIST
T2 Terminator 63910-7700
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63910-7770
63910-7770
Tool Kit (All “Y” Items)
REF
63444-1210
63444-1210
Conductor Punch
1Y
1
63445-1213
63445-1213
Conductor Anvil
1Y
2
63446-1506
63446-1506
Insulation Punch
1Y
3
63445-1574
63445-1574
Insulation Anvil
1Y
4
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components (REF 107750)
7
11-18-4083
60707-8
Feed Guide
1
8
63443-0009
63443-0009
Front Scrap Chute
1
9
63443-0025
63443-0025
Key
1
10
63443-0085
63443-0085
Wire Stop L-Bracket
1
11
63443-0090
63443-0090
Wire Stop
1
63443-1716
63443-1716
18.60mm Height Spacer
1
12
63443-2216
63443-2216
17.00mm Coarse Spacer
1
13
63443-2319
63443-2319
3.95mm Fine Spacer
1
14
15
63443-2802
63443-2802
Front Plunger Striker
1
16
63443-2905
63443-2905
Wire Hold Down Plunger
1
17
63443-6003
63443-6003
Rear Cover
1
18
63443-7201
63443-7201
Spring Cover
1
19
63600-0021
63600-0021
Wire Hold Down Spring
1
20
63600-2972
63600-2972
Collar
2
63700-0539
63700-0539
Cut-Off Plunger Spring
1
21
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 14 Long SHCS
2**
28
N/A
N/A
M4 by 30 Long SHCS
2**
29
N/A
N/A
M4 by 50 Long SHCS
2**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
32
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639107700
Revision: B
Release Date: 03-29-08
Revision Date: 06-18-08
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal
Assembly Drawing
1
19
15
32
20
18
(2)
11
31
30
16
3
(2)
23
7
26
17
10
27 (2)
(2)
5
28 (2)
4
21
6
2
22
13
14
12
11
25
Figure 1
9
(2)
29
24
25
8
Doc No: ATS-639107700
Revision: B
Release Date: 03-29-08
Revision Date: 06-18-08
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639107700
Revision: B
Release Date: 03-29-08
Revision Date: 06-18-08
UNCONTROLLED COPY
Page 5 of 6
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