T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals
T2
Terminator
Application Tooling
Specification Sheet
Order No. 63910-6600
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: 1.25mm (.049”) Pitch Wire-to-Board Connector Dual Plug Terminal, 26-28 AWG.
Terminal Series No.
Wire Size
Insulation Diameter
Strip Length
AWG
mm²
mm
In.
mm
In.
501930
501930-0100 501930-1100 26-28 .136-.079 0.80-1.00 .031-.039 1.50-1.70 .060-.067
502381
502381-0000 502381-0010 26-28 .136-.079 0.80-1.00 .031-.039 1.50-1.70 .060-.067
This T2 Terminator will not meet A-620 Class 1, 2, or 3 standards with insulation diameter range of 0.80-1.00mm.
Terminal Order No.
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639106600
Revision: C
Release Date: 02-06-08
Revision Date: 09-06-16
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals
CRIMP SPECIFICATION
Terminal Series No.
501930
502381
Bell mouth
Mm
In.
0.10-0.30 .004-.012
0.10-0.30 .004-.012
Cut-off Tab Maximum
mm
In.
0.10
.004
0.10
.004
Roll
Conductor Brush
mm
In.
0.10-0.40 .004-.016
0.10-0.40 .004-.016
Terminal Series No.
501930
502381
Bend up Bend down Twist
Degree
3
3
3
3
Degree
4
6
4
6
Punch Width mm (Ref)
Seam
Conductor Insulation
mm In mm In
Seam shall not be open
0.80 .031 0.80 .031 and no wire allowed out
of the crimping area
0.80 .031 0.80 .031
After crimping, the conductor profile should measure the following.
Terminal Series No.
501930
502381
Wire Size
AWG
26
28
26
28
mm
2
.136
.079
.136
.079
Crimp Height
mm
In.
0.56-0.61 .022-.024
0.53-0.58 .021-.023
0.56-0.61 .022-.024
0.53-0.58 .021-.023
Conductor
Crimp Width (Ref)
mm
In.
Terminal Series No.
501930
502381
Wire Size
AWG
26
28
26
28
mm
2
.136
.079
.136
.079
Insulation (Ref)
Pull Force Minimum
Crimp Height
Crimp Width
mm
In.
mm
In.
N
Lb.
1.18-1.28 .046-.050
9.8
2.20
1.15-1.25 .045-.049
9.8
2.20
1.18-1.28 .046-.050
9.8
2.20
1.15-1.25 .045-.049
9.8
2.20
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639106600
Revision: C
Release Date: 02-06-08
Revision Date: 09-06-16
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals
PARTS LIST
T2 Terminator 63910-6600
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63910-6670
63910-6670
Tool Kit (All “Y” Items)
REF
1
63444-0804
63444-0804
Conductor Punch
1Y
2
63445-0821
63445-0821
Anvil
1Y
3
63446-0808
63446-0808
Insulation Punch
1Y
4
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
5
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
6
11-18-4083
60707-8
Feed Guide
1
7
11-24-1067
4996-4
Cut-Off Plunger Spring
1
8
63443-0009
63443-0009
Front Scrap Chute
1
9
63443-0025
63443-0025
Key
1
10
63443-0085
63443-0085
Wire Stop L-Bracket
1
11
63443-0090
63443-0090
Wire Stop
1
12
63443-1719
63443-1719
Height Spacer (18.90mm)
1
13
63443-2201
63443-2201
Fine Spacer (1.00mm)
1
14
63443-2216
63443-2216
Coarse Spacer (16.00mm)
1
15
63443-2310
63443-2310
Fine Spacer (3.50mm)
1
16
63443-2802
63443-2802
Front Plunger Striker
1
17
63443-2904
63443-2904
Wire Hold Down Plunger
1
18
63443-6002
63443-6002
Rear Cover
1
19
63443-7201
63443-7201
Spring Cover
1
20
63600-0021
63600-0021
Wire Hold Down Spring
1
21
63600-2972
63600-2972
Collar
2
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 14 Long SHCS
2**
28
N/A
N/A
M4 by 30 Long SHCS
2**
29
N/A
N/A
M4 by 50 Long SHCS
2**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
32
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639106600
Revision: C
Release Date: 02-06-08
Revision Date: 09-06-16
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals
Assembly Drawing
1
20
16
32
21
19
31
11
30
17
3
(2)
6
23
26 (2)
18
10
27 (2)
4
28 (2)
2
7
5
15
12
14
11
13
22
25
9
Figure 1
(2)
29
24
8
25
Doc No: ATS-639106600
Revision: C
Release Date: 02-06-08
Revision Date: 09-06-16
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639106600
Revision: C
Release Date: 02-06-08
Revision Date: 09-06-16
UNCONTROLLED COPY
Page 5 of 6
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