T2 Terminator for Pico-Gold™ Crimp Terminals
T2 Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63910-4300
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: 1.25mm (.049") Pico-Gold™ Crimp Terminal, 28-32 AWG.
Terminal Series No.
50516
Terminal Order No.
50516-8031
50516-8041
50516-8099
Wire Size
AWG
mm²
28-32
0.08-0.03
Insulation Diameter
mm
In.
0.50-1.00
.020-.039
Strip Length
mm
In.
1.20-1.70
.047-.067
DEFINITION OF TERMS
SEAM
BRUSH
STRIP
LENGTH
BELL MOUTH
BEND UP
WIRE
TWISTING
INSULATION
CRIMP HEIGHT
ROLLING
CONDUCTOR
CRIMP HEIGHT
CUT OFF
TAB
BEND DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639104300
Revision: B
Release Date: 08-17-07
Revision Date: 12-19-12
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for Pico-Gold™ Crimp Terminals
INSULATION CRIMP FORM
This crimp terminal is designed for miniaturization;
therefore each dimension of insulation crimp portion
appears small as compared to the terminal material
thickness. In order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside
of the insulation barrel. For this reason, various crimp forms will occur at the tip of the insulation crimp barrel
shown in the figure below.
These crimp forms maybe changed completely by a small change in the wire, insulation punch or terminal.
These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of
these forms below are acceptable insulation crimps.
CRIMP SPECIFICATION
Terminal Series No.
50516
Bell mouth
mm
In.
0.50-0.30 .002-.012
Cut-off Tab Maximum
mm
In.
0.15
.006
Conductor Brush
mm
In.
0.00-0.40 .000-.016
Seam
Seam shall not be open
and no wire allowed out of
the crimping area
Terminal Series No.
50516
Bend up Bend down
Degree
4
4
Twist Roll
Degree
3
8
Punch Width mm (Ref)
Conductor Insulation
mm
In
mm
In
0.80
.031
0.80
.031
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
28
30
32
mm
2
0.08
0.05
0.03
Conductor
Crimp Height
mm
In.
0.54-0.59 .021-.023
0.52-0.57 .020-.022
0.50-0.55 .019-.021
Pull Force Minimum
N
9.78
4.89
2.94
Lb.
2.20
1.10
0.66
50516
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639104300
Revision: B
Release Date: 08-17-07
Revision Date: 12-19-12
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for Pico-Gold™ Crimp Terminals
PARTS LIST
T2 Terminator 63910-4300
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63910-4370
63910-4370
Tool Kit (All “Y” Items)
REF
1
63444-0802
63444-0802
Conductor Punch
1Y
2
63445-0810
63445-0810
Conductor Anvil
1Y
3
63446-0808
63446-0808
Insulation Punch
1Y
4
63445-0806
63445-0806
Insulation Anvil
1Y
5
63443-0003
63443-0003
Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
11-40-4039
8302-5
Plunger Striker
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0085
63443-0085
Wire Stop L-Bracket
1
13
63443-0090
63443-0090
Wire Stop
1
14
63443-1703
63443-1703
17.30mm Height Spacer
1
15
63443-2217
63443-2217
17.00mm Coarse Spacer
1
16
63443-2306
63443-2306
3.30mm Fine Spacer
1
17
63443-6003
63443-6003
Rear Cover
1
Frame
18
63800-8500
63800-8500
T2 Terminator
1
Hardware
19
N/A
N/A
M3 by 6 Long SHCS
2**
20
N/A
N/A
M3 by 6 Long FHCS
1**
21
N/A
N/A
M4 by 6 Long SHCS
2**
22
N/A
N/A
M4 by 12 Long BHCS
2**
23
N/A
N/A
M4 by 14 Long SHCS
2**
24
N/A
N/A
M4 by 45 Long SHCS
2**
25
N/A
N/A
M5 by 12 Long SHCS
1**
26
N/A
N/A
#10-32 by 3/8”Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639104300
Revision: B
Release Date: 08-17-07
Revision Date: 12-19-12
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for Pico-Gold™ Crimp Terminals
Assembly Drawing
1
3
9
26
22
2
5
19
8
6
4
13
25
(2)
17
12
7
23
(2)
(2)
10
24
(2)
21
18
15
16
14
13
21
11
20
Figure 1
Doc No: ATS-639104300
Revision: B
Release Date: 08-17-07
Revision Date: 12-19-12
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for Pico-Gold™ Crimp Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639104300
Revision: B
Release Date: 08-17-07
Revision Date: 12-19-12
UNCONTROLLED COPY
Page 5 of 6
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