Fine Adjust Applicator for 2.00mm (.079") Pitch Female Crimp Terminal
FineAdjust Applicator
Specification Sheet
Order No. 63901-9600
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: 2.00mm (.079") Pitch Female Crimp Terminal, 22-28 AWG.
Terminal
Series No.
Insulation Diameter
Strip Length
IPC/WHMA-A60 (1)
Terminal (2)
AWG mm²
mm
In.
mm
In.
mm
In.
22
0.34
1.60
0.063
1.25-1.70 .049-.067
56134-8000
1.60-2.00 .063-.079
24
0.20
1.45
0.057
(4)
(4)
26
0.13
1.30
0.051
56134
22
0.34
1.60
0.063
0.90-1.70 .035-.067
1.60-2.00 .063-.079
24
0.20
1.45
0.057
(4)
(4)
56134-9000
26
0.13
1.30
0.051
28 (3)
-
-
-
-
-
-
-
(1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD using UL1007 wire.
(2) Overall insulation OD specification for terminal.
(3) 28 AWG wire is not recommenced for use in this terminal, use 22-26 AWG wire for better crimp quality.
(4) An insulation diameter larger than 1.60 (0.63”) will cause the insulation grips to pierce the insulation on
both sides of the insulation crimp. The customer should determine the suitability for their application.
Terminal
Order No.
Wire Size
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope.
Doc No: ATS-639019600
Revision: A
Release Date: 02-21-10
Revision Date: 02-21-10
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch Female Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
56134
Bend up
3
°
Bell mouth
mm
In.
0.05-0.40 .002-.016
Bend down Twist
Degree
56134
3
°
Cut-off Tab Maximum
mm
In.
0.30
.012
Roll
Conductor Brush
mm
In.
0.10-0.70 .004-.028
Terminal Series No.
Degree
3
°
6
°
Punch Width (Ref)
Seam
Conductor Insulation
Seam shall not be
mm In mm In
open and no wire allowed
1.20 .047 1.60 .063 out of the crimping area
After crimping, the crimp profiles should measure the following:
AWG
22
56134-8000 24
26
22
56134-9000 24
26
Τ
Terminal
Order No.
Wire Size
mm
2
0.34
0.20
0.13
0.34
0.20
0.13
Conductor
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
0.70-0.75 .028-.030 1.18-1.28 .046-.050
0.67-0.72 .026-.028 1.18-1.28 .046-.050
0.61-0.66 .024-.026 1.18-1.28 .046-.050
0.70-0.75 .028-.030 1.18-1.28 .046-.050
0.67-0.72 .026-.028 1.18-1.28 .046-.050
0.61-0.66 .024-.026 1.18-1.28 .046-.050
Insulation
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
1.85-1.95 .073-.077 1.55-1.75 .061-.069
1.80-1.90 .071-.075 1.55-1.75 .061-.069
1.75-1.85 .069-.073 1.55-1.75 .061-.069
1.85-1.95 .073-.077 1.55-1.75 .061-.069
1.80-1.90 .071-.075 1.55-1.75 .061-.069
1.75-1.85 .069-.073 1.55-1.75 .061-.069
Pull Force
Minimum
N Lb.
44.1 9.9
29.4 6.6
19.6 4.4
44.1 9.9
29.4 6.6
19.6 4.4
Tool Qualification Notes:
1. This Applicator was qualified to the above specifications with UL1007 wire.
2. Pull Force should be measured with no influence from the insulation crimp.
3. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639019600
Revision: A
Release Date: 02-21-10
Revision Date: 02-21-10
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch Female Crimp Terminal
PARTS LIST
FineAdjust Applicator 63901-9600
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-9670
63901-9670
Tool Kit (All “Y” Items)
REF
1
63444-1207
63444-1207
Conductor Punch
1Y
2
63445-1213
63445-1213
Conductor Anvil
1Y
3
63446-1614
63446-1614
Insulation Punch
1Y
4
63445-1624
63445-1624
Insulation Anvil
1Y
5
63443-0002
63443-0002
Cut-Off Plunger Front
1Y
6
63443-0012
63443-0012
Plunger Retainer Front
1Y
Other Components
7
11-18-4083
60707-8
Front Cover
1
8
11-24-1067
4996-4
Cut-off Plunger Spring
1
9
63443-0009
63443-0009
Scrap Chute Front
1
10
63443-0024
63443-0024
Lower Tooling Key
1
11
63443-0090
63443-0090
Wire Stop
1
12
63443-1703
63443-1703
17.30mm Height Spacer
1
13
63443-2210
63443-2210
10.0mm Coarse Spacer
2
14
63443-2801
63443-2801
Plunger Striker Front
1
15
63443-2906
63443-2906
Wire Hold-Down Plunger
1
16
63443-6111
63443-6111
Rear Cover
1
17
63600-0021
63600-0021
Wire Hold-Down Spring
1
Frame
18
63800-4901
63800-4901
Top
1
19
63801-3281
63801-3281
Base
1
20
63801-4650
63801-4650
Track
1
Hardware
21
N/A
N/A
M3 by 6 Long FHCS
1**
22
N/A
N/A
M3 by 6 Long SHCS
2**
23
N/A
N/A
M4 by 6 Long SHCS
2**
24
N/A
N/A
M4 by 12 Long BHCS
2**
25
N/A
N/A
M4 by 45 Long SHCS
2**
26
N/A
N/A
M5 by 12 Long SHCS
1**
27
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
28
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639019600
Revision: A
Release Date: 02-21-10
Revision Date: 02-21-10
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch Female Crimp Terminal
Assembly Drawing
18
27
28
3
17
14
1
24 (2)
16
15
18
20
(2)
7
22
19
11
26
5
2
8
6
4
13
12
Figure 1
13
11
23
10
21
25
(2)
9
23
Doc No: ATS-639019600
Revision: A
Release Date: 02-21-10
Revision Date: 02-21-10
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch Female Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
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Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
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Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
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Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639019600
Revision: A
Release Date: 02-21-10
Revision Date: 02-21-10
UNCONTROLLED COPY
Page 5 of 5
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