Fine Adjust Applicator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal
FineAdjust Applicator
Specification Sheet
Part No. 63900-7700
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: 2.00mm (.079") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal, 22-26 AWG.
Terminal Series No. Terminal Order No.
502438
502438-0000
Wire Size
Insulation Diameter
Strip Length
AWG
mm²
mm
In.
mm
In.
22-26 0.34-0.13 0.90-1.50 .035-.059 1.90-2.30 .075-.091
DEFINITION OF TERMS
BEND UP
SEAM
ROLLING
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation.
It is not an image of a terminal listed in the scope.
Doc. No: ATS-639007700
Revision: A
Release Date: 03-26-08
Revision Date: 03-26-08
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
Mm
In.
0.10-0.45 .004-.018
Cut-off Tab Maximum
mm
In.
0.20
.008
Conductor Brush
mm
In.
0.10-0.80 .004-.031
Terminal Series No.
502438
Terminal Series No.
502438
Bend up Bend down Twist
Degree
3
3
Roll
Degree
3
8
Punch Width mm (Ref)
Seam
Conductor Insulation
mm In mm In
Seam shall not be open
and no wire allowed out
1.20 .047 1.50 .059
of the crimping area
After crimping, the conductor profile should measure the following.
Wire Size
Terminal Series No.
AWG
502438
22
24
26
mm
2
Conductor Crimp
Height
mm
0.83-0.88
0.75-0.80
0.70-0.75
In.
.033-.035
.029-.031
.028-.030
Insulation Crimp
Height (Ref)
mm
1.75
1.70
1.65
In.
.069
.067
.065
Pull Force Minimum
N
39.2
29.4
19.6
Lb.
8.81
6.61
4.41
0.34
0.20
0.12
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc. No: ATS-639007700
Revision: A
Release Date: 03-26-08
Revision Date: 03-26-08
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal
PARTS LIST
FineAdjust Applicator 63900-7700
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-7770
63900-7770
Tool Kit (All “Y” Items)
REF
1
63444-1210
63444-1210
Conductor Punch
1Y
2
63445-1213
63445-1213
Conductor Anvil
1Y
3
63446-1506
63446-1506
Insulation Punch
1Y
4
63445-1574
63445-1574
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components(REF 007750)
7
11-18-4083
60707-8
Feed Guide
1
8
63443-0009
63443-0009
Front Scrap Chute
1
9
63443-0025
63443-0025
Key
1
10
63443-0090
63443-0090
Wire Stop
1
11
63443-1716
63443-1716
18.60mm Height Spacer
1
12
63443-2216
63443-2216
16.00mm Coarse Spacer
1
13
63443-2319
63443-2319
3.95mm Coarse Spacer
1
14
63443-2802
63443-2802
Front Plunger Striker
1
15
63443-2905
63443-2905
Wire Hold Down Plunger
1
16
63443-6111
63443-6111
Rear Cover
1
17
63600-0021
63600-0021
Wire Hold Down Spring
1
18
11-24-1067
4996-4
Cut-Off Plunger Spring
1
Frame
19
63800-4901
63800-4901
Top
1
20
63801-3281
63801-3281
Base
1
21
63801-4650
63801-4650
Track
1
Hardware
22
N/A
N/A
M3 by 6 Long SHCS
2**
23
N/A
N/A
M3 by 6 Long FHCS
1**
24
N/A
N/A
M4 by 6 Long SHCS
2**
25
N/A
N/A
M4 by 12 Long BHCS
2**
26
N/A
N/A
M4 by 50 Long SHCS
2**
27
N/A
N/A
M5 by 12 Lg SHCS
1**
28
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
29
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc. No: ATS-639007700
Revision: A
Release Date: 03-26-08
Revision Date: 03-26-08
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal
Assembly Drawing
19
29
28
3
17
14
1
25 (2)
16
15
19
21
(2)
7
22
20
10
27
6
4
18
11
2
12
24
5
13
10
9
23
26 (2)
8
Figure 1
24
Doc. No: ATS-639007700
Revision: A
Release Date: 03-26-08
Revision Date: 03-26-08
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal
NOTES
1.
Molex recommends an extra perishable tooling kit be maintained at your facility.
2.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4.
Wear safety glasses at all times.
5.
For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc. No: ATS-639007700
Revision: A
Release Date: 03-26-08
Revision Date: 03-26-08
UNCONTROLLED COPY
Page 5 of 5
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