Fine Adjust Applicator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
FineAdjust Applicator
Specification Sheet
Part No. 63861-6000
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal, 22 - 24 AWG.
Terminal Series No.
Terminal Order No.
08-70-1039
08-70-1045
08-70-1047
08-70-1048
45627-0001
45627-0002
39-00-0042
39-00-0151
98-00-0242
45627-1001
45627-1002
Wire Size
AWG
mm²
22 - 28
0.35-0.08
Insulation Diameter
mm
In.
1.15-1.90
.045-.075
Strip Length
mm
In.
2.40-2.90
.094-.114
5263
45627
22 - 24
0.35-0.20
1.15-1.90
.045-.075
2.40-2.90
.094-.114
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638616000
Revision: D
Release Date: 06-15-00
Revision Date: 11-29-07
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
5263
45627
Bell mouth
mm
In.
0.20-0.50 .008-.020
0.20-0.50 .008-.020
Cut-off Tab Maximum
mm
In.
0.30
.012
0.30
.012
Conductor Brush
mm
In.
0.00-1.00 .000-.039
0.00-1.00 .000-.039
Bend up Bend down
Terminal Series No.
5263
45627
4
4
Degree
2
2
Twist
Degree
8
8
Roll
8
8
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
1.40 .055 1.90 .075
1.40 .055 1.90 .075
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
mm
AWG
2
22
24
26
28
22
24
0.35
0.20
0.12
0.08
0.35
0.20
Crimp Height
mm
0.69-0.76
0.63-0.70
0.59-0.65
0.57-0.63
0.69-0.76
0.63-0.70
In.
.027-.030
.025-.028
.023-.026
.022-.025
.027-.030
.025-.028
Pull Force Minimum
N
39.1
29.4
19.6
9.8
39.1
29.4
Lb.
8.8
6.6
4.4
2.2
8.8
6.6
5263
45627
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638616000
Revision: D
Release Date: 06-15-00
Revision Date: 11-29-07
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
PARTS LIST
FineAdjust Applicator 63861-6000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63861-6070
63861-6070
Tool Kit (All “Y” Items)
REF
1
63444-1413
63444-1413
Conductor Punch
1Y
2
63445-1435
63445-1435
Conductor Anvil
1Y
3
63446-1906
63446-1906
Insulation Punch
1Y
4
63445-1906
63445-1906
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components (REF 616050)
7
11-24-1067
4996-4
Cut-off Plunger Spring
1
8
11-40-4039
8302-5
Front Plunger Striker
1
9
63443-0021
63443-0021
Lower Tooling Key
1
10
63443-6113
63443-6113
Rear Cover
1
11
11-18-4083
60707-8
Front Cover
1
12
63443-2406
63443-2406
Anvil Mount
1
13
63443-4005
63443-4005
Wire Stop
1
14
63443-0009
63443-0009
Scrape Chute
1
Frame
15
63800-4900
63800-4900
Fine Adjust Applicator Frame
1
Hardware
16
N/A
N/A
M3 by 6Lg. SHCS
2**
17
N/A
N/A
M4 by 6Lg. SHCS
1**
18
N/A
N/A
M4 by 12Lg. BHCS
2**
19
N/A
N/A
M4 by 16Lg SHCS
1**
20
N/A
N/A
M4 by 20Lg. SHCS
1**
21
N/A
N/A
M4 by 50Lg. SHCS
1**
22
N/A
N/A
3MM by 6Lg. Roll Pin
1**
23
N/A
N/A
#10-32 by 1/4”Lg. BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638616000
Revision: D
Release Date: 06-15-00
Revision Date: 11-29-07
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
Assembly Drawing
23
18
10
8
(2)
15
1
(2)
11
5
7
6
16
3
15
14
20
17
21
19
2
4
9
22
Figure 1
12
13
Doc No: ATS-638616000
Revision: D
Release Date: 06-15-00
Revision Date: 11-29-07
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
NOTES
1.
Molex recommends an extra perishable tooling kit be maintained at your facility.
2.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that
all screws are tight.
3.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4.
Wear safety glasses at all times.
5.
For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638616000
Revision: D
Release Date: 06-15-00
Revision Date: 11-29-07
UNCONTROLLED COPY
Page 5 of 5
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