Fine Adjust Applicator “Micro-Fit 3.0™” Crimp Terminals
FineAdjust Applicator
Specification Sheet
Part No. 63860-8000
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Terminal
Series No.
43030-0004
43030-0005
43030-0006
43031-0004
43031-0005
43031-0006
Wire Size
AWG
mm²
26-30 0.12-0.05
26-30 0.12-0.05
26-30 0.12-0.05
26-30 0.12-0.05
26-30 0.12-0.05
26-30 0.12-0.05
Insulation Diameter
mm
In.
1.12-1.27 .044-.050
1.12-1.27 .044-.050
1.12-1.27 .044-.050
1.12-1.27 .044-.050
1.12-1.27 .044-.050
1.12-1.27 .044-.050
Strip Length
mm
In.
2.54-2.92 .100-.115
2.54-2.92 .100-.115
2.54-2.92 .100-.115
2.54-2.92 .100-.115
2.54-2.92 .100-.115
2.54-2.92 .100-.115
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
ROLLING
TWISTING
BEND
DOWN
CUT-OFF TAB
CONDUCTOR
CRIMP
COND.CRIMP
HEIGHT
BEND UP
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. 63860-8000
Revision: B
Release Date: 02-24-05
Revision Date: 02-24-05
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator “Micro-Fit 3.0™” Crimp Terminals
CRIMP SPECIFICATION
Terminal
Series No.
43030-0004
43030-0005
43030-0006
43031-0004
43031-0005
43031-0006
Bell mouth
mm
In.
0.05-0.40 .002-.016
0.05-0.40 .002-.016
0.05-0.40 .002-.016
0.05-0.40 .002-.016
0.05-0.40 .002-.016
0.05-0.40 .002-.016
Cut-off Tab Max.
mm
In.
0.15
.006
0.15
.006
0.15
.006
0.15
.006
0.15
.006
0.15
.006
Conductor Brush
mm
In.
0.20-0.80 .008-.031
0.20-0.80 .008-.031
0.20-0.80 .008-.031
0.20-0.80 .008-.031
0.20-0.80 .008-.031
0.20-0.80 .008-.031
Terminal
Series No.
43030-0004
43030-0005
43030-0006
43031-0004
43031-0005
43031-0006
Bend up Bend down
Degree
3
3
3
3
3
3
3
3
3
3
3
3
Twist
Degree
4
4
4
4
4
4
Roll
8
8
8
8
8
8
Punch Width mm (Ref)
Conductor
Insulation
mm
In
mm
In
1.10 .043 1.60 .063
1.10 .043 1.60 .063
1.10 .043 1.60 .063
1.10 .043 1.60 .063
1.10 .043 1.60 .063
1.10 .043 1.60 .063
Seam
Seam shall not be open and
no wire allowed out of the
crimping area
After crimping, the conductor profile should measure the following.
Wire Size
Crimp Height
Pull Force Min.
Terminal
2
Series No. AWG mm
mm
In.
N
Lb.
43030-0004 26 0.12 0.74-0.79 .029-.03) 13.4
3.0
43030-0004 28 0.08 0.71-0.76 .028-.030
8.9
2.0
43030-0004 30 0.05 0.69-0.74 .027-.029
6.7
1.5
43030-0005
43030-0005
43030-0005
43030-0006
43030-0006
43030-0006
26
28
30
26
28
30
0.12 0.74-0.79 .029-.031
0.08 0.71-0.76 .028-.030
0.05 0.69-0.74 .027-.029
0.12 0.74-0.79 .029-.031
0.08 0.71-0.76 .028-.030
0.05 0.69-0.74 .027-.029
13.4
8.9
6.7
13.4
8.9
6.7
3.0
2.0
1.5
3.0
2.0
1.5
Wire Size
Crimp Height
Pull Force Min.
2
AWG mm
mm
In.
N
Lb.
43031-0004 26 0.12 0.74-0.79 .029-.031 13.4
3.0
43031-0004 28 0.08 0.71-0.76 .028-.030
8.9
2.0
43031-0004 30 0.05 0.69-0.74 .027-.029
6.7
1.5
43031-0005
43031-0005
43031-0005
43031-0006
43031-0006
43031-0006
26
28
30
26
28
30
0.12 0.74-0.79 .029-.031
0.08 0.71-0.76 .028-.030
0.05 0.69-0.74 .027-.029
0.12 0.74-0.79 .029-.031
0.08 0.71-0.76 .028-.030
0.05 0.69-0.74 .027-.029
13.4
8.9
6.7
13.4
8.9
6.7
3.0
2.0
1.5
3.0
2.0
1.5
Terminal
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. 63860-8000
Revision: B
Release Date: 02-24-05
Revision Date: 02-24-05
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator “Micro-Fit 3.0™” Crimp Terminals
PARTS LIST
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Order No
Engineering No.
Description
Quantity
63860-8000 63860-8000 FineAdjust Applicator (Fig. 1)
REF
63444-1116
63444-1116
Conductor Punch
1Y
63445-1122
63445-1122
Conductor Anvil
1Y
63446-1610
63446-1610
Insulation Punch
1Y
63445-1613
63445-1613
Insulation Anvil
1Y
63443-0002
63443-0002
Cut-Off Plunger
1Y
63443-0012
63443-0012
Front Plunger Retainer
1Y
11-24-1067
4996-4
Cut-off Plunger Spring
1
11-40-4039
8302-5
Front Plunger Striker
1
63443-0021
63443-0021
Lower Tooling Key
1
63443-6003
63443-6003
Rear Cover
1
11-18-4083
60707-8
Front Cover
1
63443-2409
63443-2409
Anvil Mount
1
63443-4005
63443-4005
Wire Stop
1
63443-0009
63443-0009
Scrape Chute
1
63800-4900
63800-4900
Fine Adjust Applicator Frame
1
N/A
N/A
M3 by 6Lg. SHCS
2**
N/A
N/A
M4 by 6Lg. SHCS
1**
N/A
N/A
M4 by 12Lg. BHCS
2**
N/A
N/A
M4 by 16Lg SHCS
1**
N/A
N/A
M4 by 20Lg. SHCS
1**
N/A
N/A
M4 by 50Lg. SHCS
1**
N/A
N/A
3MM by 6Lg. Roll Pin
1**
N/A
N/A
#10-32 by 1/4”Lg. BHCS
1**
63860-8070
63860-8070
Tool Kit (All Y Items)
REF
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
Doc No. 63860-8000
Revision: B
Release Date: 02-24-05
Revision Date: 02-24-05
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator “Micro-Fit 3.0™” Crimp Terminals
Assembly Drawing
23
18
10
8
(2)
15
1
(2)
11
5
7
6
16
3
15
14
20
17
21
19
2
4
9
22
Figure 1
12
13
Doc No. 63860-8000
Revision: B
Release Date: 02-24-05
Revision Date: 02-24-05
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator “Micro-Fit 3.0™” Crimp Terminals
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could
result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Molex Application Tooling Group
1150 E. Diehl Road
Naperville, IL 60563
Tel: (630) 969-4550
Fax: (630) 505-0049
Visit our Web site at http://www.molex.com
Doc No. 63860-8000
Revision: B
Release Date: 02-24-05
Revision Date: 02-24-05
UNCONTROLLED COPY
Page 5 of 5
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