63857-2000 T2 Terminator for “SPOX Terminals
T2 Terminator Tooling
Specification Sheet
Part No. 63857-2000
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements
SCOPE
Terminal
Wire Size
Insulation Diameter
Strip Length
Series No. AWG
mm²
mm
In.
mm
In.
5194
18-24 0.80-0.20 1.30-3.00 .051-.118 3.00-3.50 .118-.138
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
TWISTING
BEND
DOWN
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
CRIMP
COND.CRIMP
HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. 63857-2000
Revision: A
Release Date: 10-15-04
Revision Date: 10-15-04
UNCONTROLLED COPY
Page 1 of 6
63857-2000 T2 Terminator for “SPOX Terminals
CRIMP SPECIFICATION
Terminal
Bell mouth
Cut-off Tab Max.
Conductor Brush
Series No.
mm
In.
mm
In.
mm
In.
5194
0.20-0.70 .008-.028
0.40
.016
0.00-1.00 .000-.039
Terminal
Series No.
5194
Bend up Bend down Twist
Degree
6
0
Roll
Degree
3
8
Punch Width mm (Ref)
Seam
Conductor Insulation
Seam shall not be open
mm In mm In
and no wire allowed out of
the crimping area
1.60 .063 2.80 .110
After crimping, the conductor profile should measure the following.
Terminal
Series No.
5194
5194
5194
5194
Wire Size
AWG
18
20
22
24
mm
0.80
0.50
0.35
0.20
2
Conductor
Crimp Height
mm
In.
1.10-1.20 .043-.047
1.07-1.17 .042-.046
0.96-1.06 .038-.042
0.90-1.00 .035-.039
Pull Force Min.
N
88.1
58.7
39.1
29.4
Lb.
19.80
13.20
8.80
6.60
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. 63857-2000
Revision: A
Release Date: 10-15-04
Revision Date: 10-15-04
UNCONTROLLED COPY
Page 2 of 6
63857-2000 T2 Terminator for “SPOX Terminals
PARTS LIST
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Order No
63857-2000
63444-1605
63445-1641
63446-2827
63445-2835
63443-0002
63443-0012
11-24-1067
11-40-4039
63443-0021
63443-6003
11-18-4083
63443-2425
63443-4005
63443-0009
63800-8500
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
63857-2070
Engineering No.
63857-2000
63444-1605
63445-1641
63446-2827
63445-2835
63443-0002
63443-0012
4996-4
8302-5
63443-0021
63443-6003
60707-8
63443-2425
63443-4005
63443-0009
63800-8500
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
63857-2070
Description
T2 Terminator (Fig. 1)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Cut-Off Plunger Spring
Front Plunger Striker
Lower Tooling Key
Rear Cover
Front Cover
Anvil Mount
Wire Stop
Scrap Chute
T2 Terminator
M3 by 6Lg. SHCS
M4 by 6Lg. SHCS
M4 by 12Lg. BHCS
M4 by 16Lg. SHCS
M4 by 20Lg. SHCS
M4 by 50Lg. SHCS
3MM by 6Lg. Roll Pin
#10-32 by 3/8”Lg. BHCS
Tool Kit (All Y Items)
Quantity
REF
1Y
1Y
1Y
1Y
1Y
1Y
1
1
1
1
1
1
1
1
1
2**
1**
2**
1**
1**
1**
1**
1**
REF
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
Doc No. 63857-2000
Revision: A
Release Date: 10-15-04
Revision Date: 10-15-04
UNCONTROLLED COPY
Page 3 of 6
63857-2000 T2 Terminator for “SPOX Terminals
Assembly Drawing
18 (2)
11
1
3
8
23
10
16 (2)
5
19
7
12
9
20
22
4
2
13
15
6
21
14
17
Figure 1
Doc No. 63857-2000
Revision: A
Release Date: 10-15-04
Revision Date: 10-15-04
UNCONTROLLED COPY
Page 4 of 6
63857-2000 T2 Terminator for “SPOX Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of
the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No. 63857-2000
Revision: A
Release Date: 10-15-04
Revision Date: 10-15-04
UNCONTROLLED COPY
Page 5 of 6
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