63851-6000 T2 Terminator
T2 Terminator Tooling
Specification Sheet
Part No. 63851-6000
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements
SCOPE
Wire Size
AWG
mm²
22 - 28 0.35-0.08
22 - 28 0.35-0.08
22 - 24 0.35-0.20
22 - 24 0.35-0.20
Insulation Diameter
mm
In.
1.15-1.90 .045-.075
1.15-1.90 .045-.075
1.15-1.90 .045-.075
1.15-1.90 .045-.075
Strip Length
mm
In.
2.40-2.90 .094-.114
2.40-2.90 .094-.114
2.40-2.90 .094-.114
2.40-2.90 .094-.114
Terminal Series No.
5263PBT
5263PBT2
45627-0001
45627-0002
DEFINITION OF TERMS
BEND UP
BELL
MOUTH
INSULATION
CRIMP
SEAM
ROLLING
BRUSH
CONDUCTOR
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. 63851-6000
Revision: C
Release Date: 06-15-00
Revision Date: 04-27-05
UNCONTROLLED COPY
Page 1 of 6
63851-6000 T2 Terminator
CRIMP SPECIFICATION
Bell mouth
mm
In.
0.20-0.50
.008-.020
0.20-0.50
.008-.020
0.20-0.50
.008-.020
0.20-0.50
.008-.020
Cut-off Tab Max.
mm
In.
0.30
.012
0.30
.012
0.30
.012
0.30
.012
Conductor Brush
mm
In.
0.00-1.00
.000-.039
0.00-1.00
.000-.039
0.00-1.00
.000-.039
0.00-1.00
.000-.039
Terminal Series No.
5263PBT
5263PBT2
45627-0001
45627-0002
Bend up Bend down
Terminal Series No.
5263PBT
5263PBT2
45627-0001
45627-0002
4
4
4
4
Degree
2
2
2
2
Twist
Degree
8
8
8
8
Roll
8
8
8
8
Punch Width (Ref)
Conductor
Insulation
mm
In
mm
In
1.40 .055 1.90 .075
1.40 .055 1.90 .075
1.40 .055 1.90 .075
1.40 .055 1.90 .075
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
5263PBT
5263PBT
5263PBT
5263PBT
5263PBT2
5263PBT2
5263PBT2
5263PBT2
45627-0001
45627-0001
45627-0002
45627-0002
Wire Size
2
AWG mm
22
0.35
24
0.20
26
0.12
28
0.08
22
24
26
28
22
24
22
24
0.35
0.20
0.12
0.08
0.35
0.20
0.35
0.20
Crimp Height
mm
In.
0.69-0.76 .027-.030
0.63-0.70 .025-.028
0.59-0.65 .023-.026
0.57-0.63 .022-.025
0.69-0.76
0.63-0.70
0.59-0.65
0.57-0.63
0.69-0.76
0.63-0.70
0.69-0.76
0.63-0.70
.027-.030
.025-.028
.023-.026
.022-.025
.027-.030
.025-.028
.027-.030
.025-.028
Pull Force Min.
N
Lb.
39.1
8.8
29.4
6.6
19.6
4.4
9.8
2.2
39.1
29.4
19.6
9.8
39.1
29.4
39.1
29.4
8.8
6.6
4.4
2.2
8.8
6.6
8.8
6.6
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. 63851-6000
Revision: C
Release Date: 06-15-00
Revision Date: 04-27-05
UNCONTROLLED COPY
Page 2 of 6
63851-6000 T2 Terminator
PARTS LIST
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Order No
Engineering No.
Description
Quantity
63851-6000 63851-6000 T2 Terminator (Fig. 1)
REF
63444-1413
63444-1413
Conductor Punch
1Y
63445-1435
63445-1435
Conductor Anvil
1Y
63446-1906
63446-1906
Insulation Punch
1Y
63445-1906
63445-1906
Insulation Anvil
1Y
63443-0002
63443-0002
Cut-Off Plunger
1Y
63443-0012
63443-0012
Front Plunger Retainer
1Y
11-24-1067
4996-4
Cut-off Plunger Spring
1
11-40-4039
8302-5
Front Plunger Striker
1
63443-0021
63443-0021
Lower Tooling Key
1
63443-6011
63443-6011
Rear Cover
1
11-18-4083
60707-8
Front Cover
1
63443-2406
63443-2406
Anvil Mount
1
63443-4005
63443-4005
Wire Stop
1
63443-0009
63443-0009
Scrape Chute
1
63800-8500
63800-8500
T2 Terminator
1
N/A
N/A
M3 by 6Lg. SHCS
2**
N/A
N/A
M4 by 6Lg. SHCS
1**
N/A
N/A
M4 by 12Lg. BHCS
2**
N/A
N/A
M4 by 16Lg. SHCS
1**
N/A
N/A
M4 by 20Lg. SHCS
1**
N/A
N/A
M4 by 50Lg. SHCS
1**
N/A
N/A
3MM by 6Lg. Roll Pin
1**
N/A
N/A
#10-32 by 3/8”Lg. BHCS
1**
63851-6070 63851-6070 Tool Kit (All Y Items)
REF
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
Doc No. 63851-6000
Revision: C
Release Date: 06-15-00
Revision Date: 04-27-05
UNCONTROLLED COPY
Page 3 of 6
63851-6000 T2 Terminator
Assembly Drawing
(2) 16
18
(2)
1
3
8
23
11
10
5
15
19
13
12
7
6
20
22
4
2
9
21
14
17
Figure 1
Doc No. 63851-6000
Revision: C
Release Date: 06-15-00
Revision Date: 04-27-05
UNCONTROLLED COPY
Page 4 of 6
63851-6000 T2 Terminator
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of
the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No. 63851-6000
Revision: C
Release Date: 06-15-00
Revision Date: 04-27-05
UNCONTROLLED COPY
Page 5 of 6
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