63850-7000 T2 Terminator
T2 Terminator Tooling
Specification Sheet
Part No. 63850-7000
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements
SCOPE
Terminal Series
No.
50058-8000
50079-8000
Wire Size
AWG
mm²
28-32
0.08-0.03
26-28
0.12-0.08
Insulation Diameter
mm
In.
0.50-1.00
.020-.039
0.50-1.00
.020-.039
Strip Length
mm
1.40-1.90
1.40-1.90
In.
.055-.075
.055-.075
DEFINITION OF TERMS
BELL
MOUTH
INSULATION
CRIMP
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
BRUSH
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. 63850-7000
Revision: D
Release Date: 12-10-03
Revision Date: 06-23-04
UNCONTROLLED COPY
UAT2004-1180
Page 1 of 6
63850-7000 T2 Terminator
INSULATION CRIMP FORM
This crimp terminal is designed for miniaturization; therefore each dimension of insulation crimp portion appears small as compared to
the terminal material thickness. In order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside
of the insulation barrel. For this reason, various crimp forms will occur at the tip of the insulation crimp barrel shown in the figure
below.
These crimp forms maybe changed completely by a small change in the wire, insulation punch or terminal.
These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of these forms below
are acceptable insulation crimps.
CRIMP SPECIFICATION
Terminal
Series No.
50058-8000
50079-8000
Bell mouth
mm
0.00
0.00
In.
.000
.000
Twist Roll
Degree
4
4
6
6
8
8
Cut-off Tab Max.
mm
In.
0.15
.006
0.15
.006
Punch Width mm (Ref)
Conductor
Insulation
mm
In
mm
In
0.80
.031
0.85
.033
0.80
.031
0.85
.033
Conductor Brush
mm
In.
0.00-0.70
.000-.028
0.00-0.70
.000-.028
Terminal
Series No.
50058-8000
50079-8000
Bend up Bend down
Degree
5
5
Seam
Seam shall not be open and
no wire allowed out of the
crimping area
After crimping, the conductor profile should measure the following.
Terminal
Series No.
50058-8000
50058-8000
50058-8000
50079-8000
50079-8000
Wire Size
AWG
28
30
32
26
28
mm
0.80
0.05
0.03
0.12
0.08
2
Crimp Height
mm
In.
0.51-0.56
.020-.022
0.48-0.53
.019-.021
0.46-0.51
.018-.020
0.60-0.65
0.56-0.61
.023-.025
.022-.024
Pull Force Min.
N
Lb.
9.8
2.2
4.9
1.1
2.9
0.7
9.8
9.8
2.2
2.2
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. 63850-7000
Revision: D
Release Date: 12-10-03
Revision Date: 06-23-04
UNCONTROLLED COPY
UAT2004-1180
Page 2 of 6
63850-7000 T2 Terminator
PARTS LIST
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Order No
63850-7000
63444-0805
63445-0821
63454-0031
63443-0003
63443-0012
11-24-1067
11-40-4039
63443-0021
63443-6003
11-18-4083
63443-2402
63443-4025
63443-0009
63800-8500
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
63850-7070
Engineering No.
63850-7000
63444-0805
63445-0821
63454-0031
63443-0003
63443-0012
4996-4
8302-5
63443-0021
63443-6003
60707-8
63443-2402
63443-4025
63443-0009
63800-8500
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
63850-7070
Description
T2 Terminator (Fig. 1)
Conductor Punch
Combination Anvil
Insulation Punch
Cut-Off Plunger
Front Plunger Retainer
Cut-off Plunger Spring
Front Plunger Striker
Lower Tooling Key
Rear Cover
Front Cover
Anvil Mount
Wire Stop
Scrape Chute
T2 Terminator
M3 by 6Lg. SHCS
M4 by 6Lg. SHCS
M4 by 10Lg. BHCS
M4 by 20Lg. SHCS
M4 by 50Lg. SHCS
M4 by 16Lg. SHCS
3MM by 6Lg. Roll Pin
#10-32 by 3/8”Lg. BHCS
Tool Kit (All Y Items)
Quantity
REF
1Y
1Y
1Y
1Y
1Y
1
1
1
1
1
1
1
1
1
2**
1**
3**
1**
1**
1**
1**
1**
1
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
Doc No. 63850-7000
Revision: D
Release Date: 12-10-03
Revision Date: 06-23-04
UNCONTROLLED COPY
UAT2004-1180
Page 3 of 6
63850-7000 T2 Terminator
Assembly Drawing
9
(2) 15
1
3
7
22
10
17
(2)
4
14
17
6
12
5
18
8
2
21
11
19
13
16
Figure 1
Doc No. 63850-7000
Revision: D
Release Date: 12-10-03
Revision Date: 06-23-04
UNCONTROLLED COPY
UAT2004-1180
Page 4 of 6
63850-7000 T2 Terminator
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of
the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No. 63850-7000
Revision: D
Release Date: 12-10-03
Revision Date: 06-23-04
UNCONTROLLED COPY
UAT2004-1180
Page 5 of 6
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